Exhaust System; Cargo Box - Arctic Cat 2007 Service Manual

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Exhaust System

REMOVING MUFFLER
1. Remove the two exhaust springs at the muf-
fler/exhaust pipe juncture.
2. Slide the muffler assembly rearward and clear of
the holder pins.
INSPECTING MUFFLER
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Inspect muffler externally for cracks, holes, and
dents.
2. Inspect the muffler internally by shaking the
muffler back and forth and listening for rattles
or loose debris inside the muffler.
NOTE: For additional details on cleaning the
muffler/spark arrester, see Section 2.
INSTALLING MUFFLER
1. Place the muffler onto the holder pins and slide
forward into position.
2. Secure the muffler to the exhaust pipe with the
two exhaust springs.

Cargo Box

REMOVING
1. Raise the cargo box; then remove the cap screw
and nut securing the lower lift support to the
frame. The cargo box will tilt fully rearward.
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2. Loosen but do not remove the four shoulder cap
screws securing the pivot housings to the cargo
box.
3. Lower the cargo box; then remove the four cap
screws (from step 2).
4. With the help of an assistant or an adequate lift,
remove the cargo box from the vehicle. Account
for four pivot housings.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all cargo box components with soap and
water.
2. Inspect the cargo box for cracks, tears, and loose
hardware.
3. Inspect the welds of the cargo box frame for
cracking or bending.
4. Inspect the cargo box gate latches for smooth
operation.
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