Engines & Generators - Westerbeke 5.5 kw EDC 60 HZ Operator's Manual

Marine diesel generators, single phase
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STARTER MOTOR
A
WARHING:
When pedonning these procedures,
position yourself safely away from the moving parts
of
the engine in case the engine starts·up. Also warn
other crew members
of
the danger.
POSITIVE
lJ'YV-+...::----\IVI) TERMINAL
Test again by jumping the two large tenninal studs. Hold the
screwdriver blade firmly between the studs. Do not allow the
screwdriver blade
to
touch the solenoid or starter casing, this
wonld cause a short.
A
WARNING:
There will be arching as the full
starting current should be "owing thru the blade of
the screwdriver.
Iftbe starter spins, the solenoid is faulty.
If the
starter
fails
to
spin, the motor is probably fanlty.
If no arching occurred, there is no juice reaching the
solenoid.
NOTE:
Stalter nwtors are either inertia type or pre·engaged.
In the pre-engaged nwdel, the solelwid also nwves an am!
that engages the starler motor to the flywheel of the engine.
uoing a screwdriver to bypass the soleJwid on such a starler
will run the nwtor witTrout engaging the flywheel. Turn the
starler switch on to provide power to the soleJwid. Hopefully
it will create enough magnetic field for the ann to nwve even
tTwugh the contacts inside the solenoid are bad.
EMERGENCY START
Corrosion
to
the starter brushes andlor the solenoid contacts
can cause the sporadic problem of the engine starting one
time hnt not another. If corrosion is the problem, the starter
will need. to be rebuilt.
It is however, sometimes possible to get started by taping the
starter lightly with a small bannner.
With the battery switch off and no ignition,. tap lightly on the
starter/solenoid casing as shown, then try to start the engine.
CAREFULLY NOTTO HIT
".-:
FITTINGS OR WIRE CONNECTIONS
I
~',j
\
TAP LIGHTLY WHERE
. INDICATED
If that fails, turn the battery switch on and have a crew
member turn the ignition on and off rapidly as you tap again
with the hammer., This may loosen the brushes and allow
contaCt
to
start the engine. When you reach a reparr facility,
the starter wili need
to
be reparred.
SERVICE
WESTERBEKE uses a standard starter motor which can be
serviced or rebuilt at any starter motor automotive service
center,
If replacing the starter motor, make
certain
the new motor is
certified for marine use. Automotive starters do not meet
USCG standards. If in
doub~
contact your WESTERBEKE
dealer.
TO REMOVE FOR SERVICE
1. Disconnect the negative battery cable.
2. If necessary, remove any components to gain full access
to
the starter motor.
3. Label
and
disconnect the wiring from the starter. (Do not
allow wires to touch, tape over the tencinals).
4. Remove the starter mounting bolts.
5. Remove the starter from the engine. In some cases the
starter wili have
to
be turned to a different angle to clear
obstluctions,
EngInes
&
Generators
20

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5.0kw edc 50 hz

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