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l.
Torque specifications for common parts
Nuts and bolts for your bicycle are set to standard torque settings at the factory. Over time of use and shipping,
settings could change and nut or bolt could become loose. Below is a chart on the torque settings in Lb per Inch for
the common parts of the G Plus Mariner. They have also been converted to Lb per Foot and NM.
Torque Item
Axle nut (front motor)
Bottom bracket
Brake lever clamps (at handlebar)
Cassette
Chainring bolts
Crank bolt
Crank bolt cap
Derailleur bolt
Disc brake caliper bolts (at frame)
Disc rotor bolts
Disc Brake Cable Arms
Headset locknut
Kickstand bolt
Pedals
Saddle rail clamp bolts
Shifter (at handlebar)
Stem adjustable bolts
Stem clamp binder bolts
Stem quill bolt
Throttle
V brake bolts (at frame)
Quick Release (at half way tighten the lever with resistance)
8) Chapter 8: Battery Management
This section describes your battery and similar to Chapter 3: Basic Instructions, section o. "Charging your battery"
but goes into further detail.
a. About your battery
The Li-ion battery system of the G Plus Mariner is the latest technology with a LiFEPO4 chemistry. This battery is
maintenance free with no serviceable parts. You must never open the battery as this will void the warranty. Each
battery has a specific serial number and barcode which can be found on the underside of the battery. Please read
the warning labels on your battery.
b. Removing the battery
The G Plus Mariner battery removes easily for charging or storing. The battery base utilizes an ignition key to latch
the battery in place to avoid theft and accidentally not latching the battery. The battery will not power the bicycle
unless latched in place. There are 3 points on the ignition for the key. There is the "UNLOCK" position which locks
the latching pin into the battery and allows the battery to be removed and the key can slide in and out. There is the
"OFF" position which latches the battery in place, the key can be slid out but the bicycle is not powered. The last
position is the "ON" position. The bicycle is now powered, the battery is latched and the key is cannot slide out.
(SEE PHOTOS ON NEXT PAGE)
lb per In
lb per Ft
250 lb*in
20.8 lb*ft
420 lb*in
35 lb*ft
80 lb*in
6.7 lb*ft
300 lb*in
25 lb*ft
80 lb*in
6.7 lb*ft
300 lb*in
25 lb*ft
100 lb*in
8.3 lb*ft
80 lb*in
6.7 lb*ft
80 lb*in
6.7 lb*ft
50 lb*in
4.2 lb*ft
40 lb*in
3.3 lb*ft
150 lb*in
12.5 lb*ft
80 lb*in
6.7 lb*ft
300 lb*in
25 lb*ft
140 lb*in
11.7 lb*ft
25 lb*in
2.1 lb*ft
180 lb*in
15 lb*ft
120 lb*in
10 lb*ft
250 lb*in
20.8 lb*ft
25 lb*in
2.1 lb*ft
80 lb*in
6.7 lb*ft
N M
28.25
47.46
9.04
33.9
9.04
33.9
11.3
9.04
9.04
5.65
4.52
16.95
9.04
33.9
15.82
2.825
20.34
13.56
28.25
2.825
9.04
37
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