Torque Specifications For Common Parts; Chapter 8: Battery Management; About Your Battery; Removing The Battery - Prodeco Technologies Mariner User Manual

Maintenance Schedule
Tire Pressure
Tire Condition
Visual Inspection
Brake Lever Pressure
Quick Releases
Handlebar Alignment
Saddle Alignment
Battery Pack Locked
Wheel Check
Inspect Frame Condition
Clean and Lubricate Chain
Check Brake Pads
Lubricate Forks
Lubricate Brakes & Cables
Lubricate Folding Mechanism
Check All Bolts and Torque Settings
Clean Bicycle
Charge Battery
Check Wheel Spokes
Inspect Rim Condition
Inspect Saddle, Rails and Clamp
Grease Pedal Bearings
Check HUB Bearings
Check Headset Bearings
Check Bottom Bracket Bearings
Replace Brake Pads
Replace Brake Cables (depends on use)
Replace Tires (depends on use)
k) Torque specifications for common parts: Nuts and bolts for your bicycle are set to standard torque settings
at the factory. Over time of use and shipping, settings may change and nut or bolt could become loose. Below is a chart on the
torque settings in Lb per Inch for the common parts of the Mariner. They have also been converted to Lb per Foot and NM.
Torque Item
Axle nut (front motor)
Bottom bracket
Brake lever clamps (at handlebar)
Cassette/Freewheel
Chainring bolts
Crank bolt
Crank bolt cap (if applicable)
Derailleur bolt
Disc brake caliper bolts (at frame)
Disc rotor bolts
Disc Brake Cable Arms (pinch bolt)
Headset locknut
Kickstand bolt
Pedals
Saddle rail clamp bolts (M6)
Shifter (at handlebar)
Stem adjustable bolts
Stem clamp binder bolts (4 bolts)
Stem quill bolt
Throttle
V brake bolts (at frame)
Quick Release (at half way tighten the lever with resistance)

Chapter 8: Battery Management

This section describes your battery and similar to Chapter 3, section o. ―Charging your battery‖ but goes into further detail.
a) About your battery
The Li-ion battery system of the Mariner is the latest technology with a LiFEPO4 chemistry. This battery is maintenance free
with no serviceable parts. You must never open the battery as this will void the warranty. Each battery has a specific serial
number and barcode which can be found on the underside of the battery. Please read the warning labels on your battery.
b) Removing the battery
The Mariner battery removes easily for charging or storing. The battery base utilizes an ignition key to lock the battery in place and
to avoid theft. The battery will not power the bicycle unless locked in place. There are 3 points on the ignition for the key. There is
the ―UNLOCK‖ position which allows the battery to be removed and the key can slide in and out. There is the ―OFF‖ position which
locks the battery in place, the key can be slid out but the bicycle is not powered. The last position is the ―ON‖ position. The bicycle
is now powered ON, the battery is locked and the key is in and cannot slide out.
(include welds for fissures)
Each Ride Weekly Monthly
X
X
X
X
X
X
X
X
X
X
X
X
lb per In
250 lb*in
420 lb*in
70 lb*in
300 lb*in
80 lb*in
350 lb*in
100 lb*in
80 lb*in
80 lb*in
55 lb*in
55 lb*in
150 lb*in
100 lb*in
300 lb*in
140 lb*in
20 lb*in
150 lb*in
60 lb*in
250 lb*in
25 lb*in
80 lb*in
6 Months Yearly
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
lb per Ft N M
20.8 lb*ft 28.25
35 lb*ft 47.46
5.8 lb*ft 7.91
25 lb*ft 33.9
6.7 lb*ft 9.04
29.2 lb*ft 39.54
8.3 lb*ft 11.3
6.7 lb*ft 9.04
6.7 lb*ft 9.04
4.6 lb*ft 6.21
4.6 lb*ft 6.21
12.5 lb*ft 16.95
8.3 lb*ft 11.3
25 lb*ft 33.9
11.7 lb*ft 15.82
1.7 lb*ft 2.26
12.5 lb*ft 16.95
5 lb*ft 6.78
20.8 lb*ft 28.25
2.1 lb*ft 2.825
6.7 lb*ft 9.04
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