Baffle Removal And Installation; Door And Door Gasket - Heatilator CONSTITUTION C-40 Owner's Manual

B. Baffle Removal and Installation
1. Remove all ash from firebox, and extinguish all hot embers
before disposal into a metal container.
2. Remove the baffle protection channel by turning it down
and pulling it out of the firebox. See Figure 31.1.
Figure 31.1 Removing Baffle Protection Channel
3. Remove ceramic blanket from above the baffle.
4. With a 3/16 in. Allen wrench, remove the front manifold
tube retainer bolt on the air channel under the end of
the front tube. See Figure 31.2.
Figure 31.2 Removing Manifold Tube
NOTE: Soak the bolt with penetrating oil for at least 15
minutes before trying to remove it.
5. To remove manifold tube, slide the tube to one side
until one end is out of its hole. Then, while lifting that
end of the fiber board baffle, pull tube up over the air
channel and out of hole at the other end. It is only
necessary to remove the first tube in order to remove
the baffle.
6. Slide fiber board baffle forward to front of fireplace and
straight out through door. See Figure 31.3.
7. To install the fiber board baffle, repeat steps 2 through
4 in reverse. Be sure the fiber board baffle and ceramic
blanket are pushed back fully and the blanket is down
and flat.
November 11, 2008
Heatilator • Constitution EPA Fireplace • 480-1091C
Figure 31.3 Removing Baffle (shown without ceramic blanket)
C. Door and Door Gasket
Periodically check the door gasket for proper seal. As the gasket
compresses or "seats" during use, it may become necessary to
adjust or tighten the door latch.
To Adjust or Tighten Door Latch
Remove spacing washers shown in Figure 31.4. At least one
spacing washer and the black washer must be left in place.
OR
Replace the gasket material. Wear or damage to the gasket
material can cause air leakage into the firebox resulting in
overfiring and loss of efficiency.
A replacement gasket is available from your dealer.
Latch Cam
Locknut
Spacing Washers
Figure 31.4 Door Handle Assembly
Door Cross Section
(example)
Handle
Teflon Washer
DO NOT REMOVE
Square Key
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