Table Of Contents - Heatilator CONSTITUTION C-40 Owner's Manual

Section 1: Listing and Code Approvals
A. Appliance Certification . . . . . . . . . . . . . . . . . . . .4
B. Mobile Home Approved . . . . . . . . . . . . . . . . . . . .4
C. Glass Specifications . . . . . . . . . . . . . . . . . . . . . .5
D. BTU & Efficiency Specifications . . . . . . . . . . . . .5
Section 2: Getting Started
A. Design and Installation Considerations . . . . . . . .6
B. Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . .6
C. Typical Fireplace System . . . . . . . . . . . . . . . . . .8
D. Tools and Supplies Needed . . . . . . . . . . . . . . . .9
E. Inspect Fireplace and Components . . . . . . . . . .9
Section 3: Framing and Clearances
A. Selecting Fireplace Location . . . . . . . . . . . . . . .10
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
C. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . .12
D. Electrical Access and Wiring Diagram . . . . . . .13
E. Construct the Chase . . . . . . . . . . . . . . . . . . . . .14
Section 4: Installation of Fireplace
A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . .15
B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . .17
Section 5: Chimney Assembly
A. Chimney Requirements. . . . . . . . . . . . . . . . . . .20
B. Chimney Termination Requirements . . . . . . . . .20
C. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . .21
D. Assemble the Chimney Sections . . . . . . . . . . .22
E. Assembling Chimney Sections
for SL-300 Series . . . . . . . . . . . . . . . . . . . . . . .22
F. Install the Ceiling Firestops . . . . . . . . . . . . . . . .23
G. Install the Attic Insulation Shield . . . . . . . . . . . .24
H. Double-check the Chimney Assembly. . . . . . . .24
I. Secure the Chimney . . . . . . . . . . . . . . . . . . . . .24
Section 6: Complete the Enclosure
A. Chimney Termination (2-10-3 Rule) . . . . . . . . .25
B. SL-300 Series Ceiling/Roof Thimble . . . . . . . . .27
C. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
D. Install the Termination Cap . . . . . . . . . . . . . . . .28
Section 7: Accessories
A. Fan Replacement . . . . . . . . . . . . . . . . . . . . . . .30
B. Baffle Removal and Installation. . . . . . . . . . . . .31
C. Door and Door Gasket . . . . . . . . . . . . . . . . . . .31
D. Heat Zone Kit . . . . . . . . . . . . . . . . . . . . . . . . . .32
E. Timer Assembly Replacement . . . . . . . . . . . . .35
F. Manual Timer Override . . . . . . . . . . . . . . . . . . .37
November 11, 2008

TABLE OF CONTENTS

Heatilator • Constitution EPA Fireplace • 480-1091C
Section 8: Finishing
A. Hearth Extension. . . . . . . . . . . . . . . . . . . . . . . .38
B. Alternate Floor Protection Worksheet . . . . . . . .38
C. Position the Hearth Extension . . . . . . . . . . . . . .41
D. Finishing Material . . . . . . . . . . . . . . . . . . . . . . .41
E. Non-Combustible Facing Material Installation. .42
F. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Section 9: Operating Instructions
A. Over-firing Your Appliance. . . . . . . . . . . . . . . . .44
B. General Information . . . . . . . . . . . . . . . . . . . . .44
C. Outside Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
D. Clear Space Near the Fireplace . . . . . . . . . . . .46
E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . .46
G. Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . .46
H. Heat Zone Operation. . . . . . . . . . . . . . . . . . . . .46
I. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
J. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . .48
K. Correct Baffle & Blanket Placement . . . . . . . . .50
L. Burning Process . . . . . . . . . . . . . . . . . . . . . . . .51
M. Automatic Combustion Control (ACC) . . . . . . .51
N. Burning Guidelines . . . . . . . . . . . . . . . . . . . . . .52
O. Burn Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
P. Opacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Q. Overfiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
R. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Section 10: Troubleshooting
A. Understanding Vent Problems . . . . . . . . . . . . .54
B. Draft Problems . . . . . . . . . . . . . . . . . . . . . . . . .54
C. Diagnostics and Problem Solving . . . . . . . . . . .56
Section 11: Maintenance and Servicing the
Fireplace
A. General Maintenance . . . . . . . . . . . . . . . . . . . .58
B. Glass Replacement . . . . . . . . . . . . . . . . . . . . . .59
C. Brick Replacement . . . . . . . . . . . . . . . . . . . . . .60
D. Care and Cleaning of Plated Surfaces . . . . . . .61
E. Maintenance Task List . . . . . . . . . . . . . . . . . . . .61
F. Service & Maintenance Log . . . . . . . . . . . . . . .62
Section 12: Reference Materials
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . .63
B. Chimney Components. . . . . . . . . . . . . . . . . . . .64
C. Parts Diagrams . . . . . . . . . . . . . . . . . . . . . . . . .66
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .67
E. Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . .70
F. Contact Information . . . . . . . . . . . . . . . . . . . . . .72
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