Carrier KGANP5201VSP Installation Instructions Manual page 13

ORIFICE SELECTION/DERATE
[]NIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage.
DO NOT re-drill burner orifices. Improper drilling may
result in burrs, out-of-round holes, etc. Obtain new orifices
if orifice size must be changed. (See Fig. 22.)
In Canada, the input rating must be derated by 5 percent for
altitudes of 2000 ft. to 4500 ft. (610 M to 1372 M) above sea
level.
The Conversion Kit Rating Plate accounts for high altitude
derate.
INSTALL ORIFICES
1. Install main burner orifices. Do not use Teflon tape. Fin-
ger-tighten orifices at least one full turn to prevent
cross-threading, then tighten with wrench.
2. There are enough orifices in each kit for largest furnace.
Discard extra orifices.
BURNER
"\ f ORIFICE BURNER
ORIFICE
A96249
Fig. 22 - Burner Orifice
Refer to conversion kit rating plate 337704-206 to determine
main burner orifice size. (See Fig. 23.)
Furnace gas input rate on furnace rating plate is for installations at
altitudes up to 2000 ft. (610 M).
In the U.S.A.; the input rating for altitudes above 2000 ft. (610
M) must be reduced by 2 percent for each 1000 ft. (305 M) above
sea level.
,f
CONVERSION KiT RATING PLATE
NOTE: DO NOT reinstall the manifold at this time.
INSTALL MIXER SCREWS
NOTE: There are 2 sets of mixer screws. One set is for
Condensing gas furnaces, the other set is for Non-condensing gas
furnaces. Use only the parts in the bag marked "REQUIRED
FOR THE CONVERSION OF CONDENSING GAS
FURNACES TO PROPANE GAS"
See Fig. 24 to verify you have the correct set of mixer screws.
1. Locate the dimple on each burner venturi tube. If you can-
not locate the dimple, refer to Fig. 25 for location of the
mixer screw.
2. Drill a 7/64-in. (2.8 mm) hole (supplied in kit) in each
dimple.
3. Install a mixer screw in each drilled hole drilling as
straight as possible. The screw head should be flush with
the top of the burner venturi.
- CARRIER CORPORATION
THiS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL. REFER TO KiT iNSTRUCTIONS FOR CONVERSION
PROCEDURES, USE PARTS SUPPLIED BY CARRIER CORPORATION AND iNSTALLED BY QUALIFIED PERSONNEL.
SEE EXiSTiNG RATING PLATE FOR APPLIANCE MODEL NO. AND iNPUT RATING.
NOTE: Furnace gas input rate on rating plate is for installations up to 2000 ft. (610m) above sea level, in U.S.A. the input rating for altitudes above 2000 ft. (610m) must
be derated by 2% for each 1000 ft. (305m) above sea meveL mnCanada the input rating must be derated by 5% for altitudes of 2000 ft. (610m) to 4.500ft. (1372m) above sea meveL
KiT NO.: KGANP5201VSP (SUPERSEDES: NONE)
APPLIANCE
MODELS
59TN6A
986TA
PG96VAT
FUELUSED: PROPANEGAS NLETPRESSURE(min-max): 11.0-13.61n.wc
ALTITUDE OF iNSTALLATiON (FT. ABOVE SEA LEVEL) U.S.A. *
0 2001 * 3001 4001 5001 6001 7001 8001 9001
to 2000 to 3000 to 4000 to 5000 to 6000 to 7000 to 8000 to 9000 to 1OOOO
Orifice 1.25mm 1.25mm 1.25mm 1.25mm 1.25mm 1.25mm 1.25mm 1.25mm 1.25mm
No. Manifold Pressure
iHIGH
11.o ]11.o [ 11o _11.o I 11o [ 11o [ 11.o [ 11o [ 11.o
LOW 5.8 5.5 5.5 5.5 5.4 5.4 5.4 5.3 5.3
* For Canadian Installations from 2000 to 4500 ft. (610m to 1373m) use U.S.A. column 2001 to 3000 ft. (611m to 914m).
N
337704-206 REV. D
i'
Al1635
Fig. 23 - Conversion Kit Rating Plate
[337932=701j
CONTAINS: QTY
PART # DESCRIPTION
328456-402 BIT, DRILL 1
FAJ5812B SCREW 7
REQUIRED FOR CONVERSION OF
CONDENSING GAS FURNACE TO
PROPANE GAS.
Fig. 24 - Gas Conversion Kit
Al1294
13
1.9"
(48.76 mm)
t
1.8"
(46.96 ram)
\\\\\
Fig. 25 - Mixer Screw Location
Drill out with
/64"drill bit
Al1460