Keating Of Chicago SERIES 2006 Manual

Instant recovery electric fryer
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INSTANT RECOVERY
Record the Model No. and Serial of this Instant Recovery
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial fryers are intended for other than household use.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Model Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Damage During Shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drop-In Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Restraining Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OPERATING THE FRYER
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Melting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Cleaning and Boil-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Electronic Timers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Oil Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Limited Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Thermostat Bulb Positioning. . . . . . . . . . . . . . . . . . . . . . . . . 8
This Owner's Guide provides specific operating instructions for your model. Use the Instant Recovery
as instructed in this Service Guide.
Si desea obtener una copia en español de este Manual de el Usuario, sirvase escribir a la dirección que se
incluye a continuación.
SERIES 2006 FRYER MANUAL
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
Versión en español
1-800-KEATING
www.keatingofchicago.com
®
ELECTRIC FRYER
®
Electric Fryer in the space provided below.
CONTENTS:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Trouble Shooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warning and Operating Plates . . . . . . . . . . . . . . . . . . . . . . 11
Electric Fryer Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electric Fryer Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BB Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . . . . 13
TS Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . . 14-15
Single Basket Lift Power Supply Box . . . . . . . . . . . . . . . . . 18
10×11, 14, 18, 20 BB Wiring Diagrams . . . . . . . . . . . . . 19-23
TS Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-30
FRYER SPECIFICATIONS
BB Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TS Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
®
Fryer only
Electric Fryer 2006
09/07

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Summary of Contents for Keating Of Chicago SERIES 2006

  • Page 1: Table Of Contents

    SERIES 2006 FRYER MANUAL INSTANT RECOVERY ® ELECTRIC FRYER READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Record the Model No. and Serial of this Instant Recovery ® Electric Fryer in the space provided below. Serial No. __________________________ Model No. __________________________ Keep these numbers for future reference IMPORTANT: Keep a copy of your bill of sale.
  • Page 2 NOTICE NOTICE This operating, installation, and service manual should Keating of Chicago, Inc. (manufacturer) reserves the be given to the user. The operator of the fryer should right to change specifications at any time. be familiar with the functions and operation of the fryer.
  • Page 3: Introduction

    INTRODUCTION TS Model: TS Model Fryers have the highest input of all Keating fryers. The TS Model features a melt cycle, and electric stainless steel thermostat, two electronic timers and three indicating lights which display the status of the fryer’s operation. The 14TS Model can GENERAL cook up to 90 lbs.
  • Page 4: Installation

    WARNING DROP-IN FRYER INSTALLATION NOTES IMPROPER INSTALLATION, SERVICE OR 1. All drop-in fryers must be 16” from any open flame. MAINTENANCE CAN CAUSE PROPERTY 2. Fryers must be located no more than 5” from DAMAGE, INJURY OR DEATH. READ THESE counter top front.
  • Page 5: Positioning

    POSITIONING RESTRAINING DEVICES The fryer must be placed under an exhaust hood with On fryer installations with casters, casters and jam nuts a fire retardant system. Your ventilation hood, when must be completely tightened. Adequate means must installed, must conform to the current standards. ALL also be provided to limit the movement of the connections and placement must comply with current appliance.
  • Page 6: Filling

    OPERATING MELTING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching. FILLING WARNING NOTE: Before filling the fryer make certain the fryer BEFORE APPLYING POWER TO THE FRYER, vessel is sanitized, dry and the drain valve is MAKE SURE THE ELECTRIC CONNECTIONS ARE completely closed.
  • Page 7: Shutdown

    6. Fill basket(s) to proper level and place on upper bar NOTE: For a fryer with a Central or Safe & Easy ® of lift rod(s). Filter, always check the rear drain operating handle before attempting to use the fryer. A safety switch 7.
  • Page 8: Draining

    3. For front drain fryers, put approved container under Sea Powder and Keating Klenzer to keep your fryer in top condition. Keating Sea Powder dissolves any drain valve. For fryers with a central filter, slide filter grease build up—even carbonized grease in fryer drawer in completely.
  • Page 9: Electronic Timers

    10. Drain the water and Sea Powder into a dry, ELECTRONIC TIMERS suitable receptacle and remove from cooking area. 11. Spread Keating Klenzer liberally on sides of fryer vessel. 12. At this point, a non-abrasive scouring pad may be used to remove the now softened carbonized grease.
  • Page 10: Maintenance

    For calibration over a 15°F repairs other than routine maintenance or cleaning, difference, contact your local service company. you are requested to contact Keating of Chicago (at 1-800-KEATING) before calling a local service NOTE: Locate thermometer in same position for company.
  • Page 11: Service Diagnosis

    SERVICE DIAGNOSIS ® A properly adjusted Keating Instant Recovery Electric Fryer, with no load, will cycle “on” approximately every to 3 minutes. Each cycle will last 15-25 seconds, ensuring that the temperature setting is held within a narrow band. Every Keating Instant Recovery ®...
  • Page 12 SERVICE DIAGNOSIS PROBLEM PROBABLE CAUSE SOLUTION Oil in fryer vessel a. Oil has begun to break down. a. Replace oil. smokes. b. High carbon content in oil. b. Filter oil completely, replace if necesarry. c. Dirty fryer vessel. c. Boil-out fryer. See page 6 – Cleaning and Boil-Out.
  • Page 13: Parts List

    PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1-800-KEATING or your service company. You may also order online at Keating’s Parts Store, www.keatingofchicago.com. Refer to the Keating Instant Recovery ® Electric Fryer Limited Warranty for complete service and ordering information.
  • Page 14: Electric Fryer Parts List

    ELECTRIC FRYER PARTS LIST PART# (220V) PART # (440V) ITEM DESCRIPTION MODELS 10×11 34×24 ELEMENT ELEMENT Heating Element 2500 W 004347 006342 3800 W 005623 004348 4350 W 004349 004350 6000 W 004353 004352 004353 004352 004355 022287 004355 022287 6500 W 014493 019256...
  • Page 15: Bb Control Panel Parts List

    Figure 6-2 BB Control Panel 208/240V & 480V (Not shown to scale) BOOT BLACK WASHER SEALING RING POWER POWER MELT NEX NUT INSERT DETAIL AREA DIAL PLATE MOUNTING THERMOSTAT MOUNTING CONTACTOR TRAY (Top View) CONTACTOR TRAY (Front View) ITEM DESCRIPTION PART # 10×11 34×24 (Quantity Per Model)
  • Page 16: Ts Control Panel Parts List

    Figure 6-3 TS Control Panel 208/240V & 480V with Rocker Switches (Not shown to scale) DIAL PLATE MOUNTING THERMOSTAT MOUNTING POWER MELT READY OVER MAX TO COOK TEMP. 1-800-KEATING 1-800-KEATING KEATING KEATING OF CHICAGO, INC. OF CHICAGO, INC. CONTACTOR TRAY (Top View) CONTACTOR TRAY (Front View) ITEM DESCRIPTION...
  • Page 17 Figure 6-4 TS Control Panel 208/240V & 480V with Toggle Switches (Not shown to scale) BOOT BLACK WASHER SEALING RING POWER POWER MELT READY TO COOK 1-800-KEATING 1-800-KEATING NEX NUT INSERT DETAIL AREA DIAL PLATE MOUNTING THERMOSTAT MOUNTING CONTACTOR TRAY (Top View) CONTACTOR TRAY (Front View) ITEM DESCRIPTION...
  • Page 18: Basket-Lift Housing And Roller Guide & Parts List

    Figure 6-5 Basket Lift Power Supply Box Figure 6-6 Basket Lift Assembly Housing NOTES 1. A minimum distance of " and maximum distance of " should be maintained when actuator is at full downward stroke. Item 11 should never be bottomed on item 12 when in this location. 2.
  • Page 19 Basket Lift Power Supply Box 2007 (CPU & Non-CPU) TO LEFT BASKET TO CONTROL PANEL BACK/TRAY TO RIGHT BASKET TOP VIEW 4700Y08K18K999 COM120208240480 SEC: 24 VAC PRI: BLKWHTREDORGBLK/RED BLU YEL 100 VA 50/60HZ PRODUCTS UNLIMITED ASM. IN MEXICO tyco Electronis SIDE VIEW DESCRIPTION PART #...
  • Page 20: Wiring Diagrams

    WIRING DIAGRAMS NOTE: A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer. The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer. Non-standard fryers such as CPU models, etc., do not have wiring diagrams printed in this section.
  • Page 21: 11, 14, 18, 20 Bb Wiring Diagrams

    10×11, 14, 18 & 20 BB 2000 208-240V & 480V 3 PHASE WITH REAR DRAIN AND SAFE & EASY ® FILTER REAR DRAIN HEATING ELEMENTS #5 - RED 208V #4 - BLACK COM MAGNETIC #6 - GRAY 480V #1 - WHITE 120V LOAD NEUT REED SWITCH...
  • Page 22 10×11 BB 2006 208-240V & 480V 1 PHASE FRONT DRAIN HEATING ELEMENTS LOAD NEUT TRANSFORMER CONNECTION CHART 26 RD 24 OR 75VA WH 18 #4 - BLACK COM 24VAC #5 - RED 208V #6 - GRAY 480V #2 - ORANGE 240V #1 - WHITE 120V CONTROL NOTCH...
  • Page 23 14, 18, 20 BB 2006 208-240V & 480V 1 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V #2 - ORANGE 240V #1 - WHITE 120V NOTCH TRANSFORMER CONNECTION CHART LOAD NEUT TRANSFORMER CONNECTION CHART...
  • Page 24 24 BB 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS TRANSFORMER CONNECTION CHART LOAD NEUT 35 RD 75VA 33 OR 24VAC 27 WH #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V #2 - ORANGE 240V #1 - WHITE 120V CONTROL NOTCH...
  • Page 25 34×24 BB 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V TRANSFORMER CONNECTION #2 - ORANGE 240V LOAD NEUT CHART 31 BL #1 - WHITE 120V NOTCH TRANSFORMER CONNECTION CHART WH OR...
  • Page 26: Ts Wiring Diagrams

    10×11 TS 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V TRANSFORMER CONNECTION CHART LOAD NEUT #2 - ORANGE 240V #1 - WHITE 120V NOTCH TRANSFORMER WH OR CONNECTION CHART 29 RD 25 OR...
  • Page 27 14 TS 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V TRANSFORMER CONNECTION CHART LOAD NEUT #2 - ORANGE 240V #1 - WHITE 120V NOTCH TRANSFORMER WH OR CONNECTION CHART 32 RD 28 OR...
  • Page 28: Warranty

    14 TS 2006 208-240V & 480V 3 PHASE WITH REAR DRAIN AND SAFE & EASY ® FILTER HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V 37 WH #6 - GRAY 480V TRANSFORMER CONNECTION CHART LOAD NEUT #2 - ORANGE 240V #1 - WHITE 120V NOTCH TRANSFORMER...
  • Page 29 18, 20 TS 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V TRANSFORMER CONNECTION CHART 25 BL LOAD NEUT #2 - ORANGE 240V #1 - WHITE 120V NOTCH TRANSFORMER WH OR...
  • Page 30 18, 20 TS 2006 208-240V & 480V 3 PHASE WITH REAR DRAIN AND SAFE & EASY ® FILTER HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V 43 WH TRANSFORMER CONNECTION CHART 25 BL LOAD NEUT #2 - ORANGE 240V #1 - WHITE 120V...
  • Page 31 24 TS 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V TRANSFORMER CONNECTION CHART LOAD NEUT 31 BL #2 - ORANGE 240V #1 - WHITE 120V NOTCH TRANSFORMER WH OR CONNECTION CHART...
  • Page 32 34×24 TS 2006 208-240V & 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS #4 - BLACK COM #5 - RED 208V #6 - GRAY 480V TRANSFORMER CONNECTION #2 - ORANGE 240V CHART LOAD NEUT 37 BL #1 - WHITE 120V NOTCH TRANSFORMER CONNECTION CHART WH OR...
  • Page 33: Bb Models

    KEATING FRYER SPECIFICATIONS 10×11 BB MODELS 14 BB A M P S A M P S AMPS PER LINE-THREE PHASE AMPS PER LINE-THREE PHASE VOLTS VOLTS SINGLE SINGLE PHASE PHASE 11.7 13.1 15.5 15.5 3 ELEMENTS (2500 W EACH) 3 ELEMENTS (4350 W EACH) 18/20 BB 24 BB A M P S...
  • Page 34: Ts Models

    TS MODELS 10×11 TS 14 TS A M P S A M P S AMPS PER LINE-THREE PHASE AMPS PER LINE-THREE PHASE VOLTS VOLTS SINGLE SINGLE PHASE PHASE 10.2 17.4 19.5 11.4 23.2 13.6 13.6 23.2 3 ELEMENTS (6500 W EACH) 3 ELEMENTS (3800 W EACH) 18/20 TS 24 TS...
  • Page 36 If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S.

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