Isokern Magnum 28 Owner's Manual
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Isokern Magnum 28 Owner's Manual

Fireplace with fire-lite application and dm chimney system
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Isokern® MAGNUM® Fireplace
Installation, Operation, Maintenance and Owner's Manual
A PRODUCT OF EARTHCORE INDUSTRIES, LLC.
Important: This manual contains assembly rules, installation steps, guidelines, use and maintenance in-
structions for the MAGNUM Series fireplace, DM 54 chimney system, and Fire-Lite Application with the
FTF-13 Chimney System. This manual must become the property of and be reviewed by all current and
future users of this product. It is the responsibility of the general contractor and the installer of this product
to ensure that the instructions in this manual are followed exactly and, further that any allowed gas log ap-
pliance used in this product be installed in strict accordance with NFPA 58, NFPA 54/ANSI Z223.1 and the
gas log manufacturer's explicit installation, sizing and operation instructions. It is the responsibility of the
general contractor to provide adequate clearances from all firebox surfaces as specified in this manual.
Be Sure to Read Entire Manual Before Beginning Construction.
Contents of this manual may change without prior notification.
THIS FIREPLACE IS DESIGNED for USE with
SOLID WOOD LOGS, PLUMBED PROPANE
WARNING: If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
SBCCI NO. 9626
ICC Report NO. ESR-2316
IBC 2006, IRC 2006, IMC 2006
THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY
with Fire-Lite Application
and DM Chimney System
MAGNUM Models 28, 36, 42, 48, 60 & 72
INSTALLER: Leave this manual with the appliance
CONSUMER: Retain this manual for future reference
(LP) or NATURAL GAS (NG), ONLY
INTERTEK TESTING SERVICES REPORT NO. 3159656MID-008
NYC-MEA 241-90-E
LA RR NO. 25483
Issued:December, 2009
Revision: 003
© 2007 Earthcore Industries, L.L.C.

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  • Page 1 Isokern® MAGNUM® Fireplace with Fire-Lite Application and DM Chimney System Installation, Operation, Maintenance and Owner’s Manual MAGNUM Models 28, 36, 42, 48, 60 & 72 A PRODUCT OF EARTHCORE INDUSTRIES, LLC. Important: This manual contains assembly rules, installation steps, guidelines, use and maintenance in- structions for the MAGNUM Series fireplace, DM 54 chimney system, and Fire-Lite Application with the FTF-13 Chimney System.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS General Information ............................Intended Use Statement ............................Safety Instructions .............................. Warnock-Hersey Listing Label ........................... Assembled Firebox & Smoke Dome Dimensions ....................Component List & Dimensions .......................... Assembled Firebox Dimensions 60 & 72......................Component List & Dimensions 60 & 72......................Required Clearance to Combustibles .........................

  • Page 3: General Information

    Isokern fireplace and chimney system. The FTF-13 or sonry adhesive. equivalent chimney system only must be used with the Fire-Lite The parts of the MAGNUM fireplace and DM 54 application.

  • Page 4: Intended Use Statement

    Isokern is not responsible for other construction work around the fireplace unit. WARNING: This fireplace has not been tested for use with glass doors.

  • Page 5: Safety Instructions

    13. When in doubt about a component’s usability - has vis- 6. Use only solid fuel or natural or LP gas log sets in this unit. Do ible or suspected physical damage - consult your Isokern not use artificial wax based logs, chemical chimney cleaners or distributor or authorized Isokern representative for advice.

  • Page 6: Safety Instructions

    Isokern fireplaces. 15. Wherever insulation is used, the MAGNUM fireplace must not be placed directly against it.

  • Page 7: Warnock-Hersey Listing Label

    FIGURE 1 Isokern Fireplace and Chimney Systems are tested and listed to UL standards: UL 127, ULC S610, and UL 103HT. The listing label shown in Figure 1 above outlines the listed clearances to combustibles and indicates that the units are suitable for use with solid fuel or listed gas appliances.

  • Page 8: Assembled Firebox & Smoke Dome Dimensions

    Assembled Firebox & Smoke Dome Dimensions 28, 36, 42 & 48 2 3/4" 14" TOP PLAN VIEW 5" SIDE VIEW FRONT VIEW PLAN SECTION A-A MODEL WEIGHT MINIMUM FRAMING: “G” “F” "A" "B" "C" "D" "E" 60 1/4" 31" 28" * 35 1/2"...

  • Page 9: Component List & Dimensions

    Component List & Dimensions 28, 36, 42 & 48 M94R M94L M94R M94L M94R M94L M94R M94L...

  • Page 10: Assembled Firebox Dimensions 60 & 72

    Assembled Firebox Dimensions - Models 60 & 72 Top Plan View Right Section Front Elevation Plan Section Model 60” 28” 85 3/4” 41” 69” 55 1/2“ 25 ¼” 4 3/4” 5” 8” 14 1/4” 11” 55 1/2” 73 1/2” 57 1/4” 81 1/4”...

  • Page 11: Component List & Dimensions 60 & 72

    Component List & Dimensions 60 & 72 Isokern reserves the right to make changes at any time, without notice in design, materials, specifications and also to discontinue styles and products. Please call 1-800-642-2920 for an Isokern dealer near you.

  • Page 12: Required Clearance To Combustibles

    Required Clearance to Combustibles The MAGNUM Series fireplace and DM 54 chimney system is tested and listed for installation with “clearance to com- bustibles” as follows: The MAGNUM Series firebox side walls and back wall require 1-1/2” clearance. (Figure 3) The smoke dome front wall requires 0”...

  • Page 13: Rough Framing Dimensions & Corner Location Layout

    Rough Framing Dimensions Rough Framing Dimensions Model Width Height Depth Model 28 38 1/2” 71” 29.5” Model 36 46” 71” 29.5” Model 42 52” 71” 29.5” Model 48 56” 71” 29.5” Model 60 78” 87” 29.5” Model 72 89” 87” 29.5”...
  • Page 14 Earthcore mortar is squeezed from a grout bag onto the contact surfaces of the Isokern components as they are fitted to- gether. FIGURE 6 It is important that a 1/2”...

  • Page 15: Assembly Instructions

    It may be convenient to dry set the first course of side FIGURE 11 wall and back wall into place on the Isokern base plate and then to trace their position on the base plate with a pencil. (Figure 12)
  • Page 16 Assembly Instructions - (cont.) Step 3: Continue assembly of the second, third and fourth TWO COURSES courses of the firebox side wall and back wall. Apply mortar to BACK WAL L the top of each layer of wall components, set the next course above into place.
  • Page 17 Assembly Instructions - (cont.) Make sure that the top plate is set so that the flue hole is closer to the Step 7: With the damper beams assembled and mortared back wall of the smoke dome assembly. together, set the cast iron throat damper on top of the Be sure to set the smoke dome top plate flush with damper plate and over the damper plate opening.

  • Page 18: Access Modification

    (IF REQUIRED BY CODE). must be set in the fully open position. Gas line for gas log sets used in the Isokern firebox can be routed FIGURE 20 through the side wall, back wall or floor of the firebox by drilling an ap- propriately sized hole using a masonry drill bit (Figure 20).

  • Page 19: Firebrick Installation

    Isokern makes no claims as to the performance of fire brick or fire brick mortar(s). It is typical for heat stress cracks to appear in the fire bricks in wood burning fireplaces.

  • Page 20: Flush Wall Finish Detail

    Flush Wall Finish Detail FRAMING PROTRUDES PAST FIREBOX FRONT DRYWALL FLUSH WITH FIREBOX FRONT FIGURE 26 FIGURE 25 MAGNUM fireplaces are designed to be installed so that the rough front face of the firebox and damper beam project into the room approximately one-half inch (1/2”) beyond the face of the rough framing members that create the room’s wall surface.
  • Page 21 Earthcore Mortar. Check for complete FIGURE 22 sealing of each contact joint while assembly progresses (see “General Isokern Assembly Instructions” on page 14 of this manual for mortar information and instructions). Step 1: Base plate, part M91, two required; All require field cutting.

  • Page 22: Assembly Instructions - 60

    Assembly Instructions - 60” (cont.) Step 5: Continue stacking the remaining three courses of back wall. Be sure to reverse the positions of the 38-1/2” M67 and the 22-1/4” M67 in each successive course.In this way, the butt joint where the two M67 components meet are staggered from course to course.
  • Page 23 Assembly Instructions - 60” (cont.) Since the inside corner of the steel angle is rounded, it is a good idea to round the bottom front corner of the damper support to match the steel. With the bevel cut ends of the damper support pairs meeting at the middle of the firebox, the bevel joint should be an even and good fit.
  • Page 24 Assembly Instructions - 60” (cont.) Step 12: Cut one end of two of the smoke dome top large, part 13, components at an angle parallel to the opposite end of the piece. The bottom length of the cut piece should measure 23 3/4 ”...
  • Page 25 Note: The MAGNUM model 60 is designed to operate with two flues. The top of the smoke dome allows for the place- ment of two Isokern Modular Masonry DM 54 (14 inch I.D.) chimneys or two solid fuel listed metal chimneys of the appropriate size.
  • Page 26 Note: At all component placement, be sure to mortar all contact surfaces with Earthcore Mortar. Check for complete sealing of each FIGURE 46 contact joint while assembly progresses (see “General Isokern Assembly Instructions” on page 14 of this manual for mortar infor- mation and instructions).

  • Page 27: Assembly Instructions - 72

    Assembly Instructions - 72” (cont.) Step 6: Continue stacking the remaining three courses of back wall. Be sure to reverse the positions of the 38 1/2” M67 and the 34-1/2” M67 in each successive course. In this way, the butt joint where the two M67 components meet are staggered from course to course.
  • Page 28 Assembly Instructions - 72” (cont.) The damper support pair at the front of the firebox opening will be set into the 4” x 6” steel angle from Step 7 (Figure 56). Since the inside corner of the steel angle is rounded, it is a good idea to round the bottom front corner of the damper support to match the steel.
  • Page 29 Assembly Instructions - 72” (cont.) Step 13: Cut one end of the other two smoke dome top big, part 13, components at an angle parallel to the opposite end of the piece. The bottom length of the cut piece should measure 35 3/4”...
  • Page 30 Note: The MAGNUM model 72 is designed to operate with two flues. The top of the smoke dome allows for the place- ment of two Isokern DM 54 (14 inch I.D.) chimneys or two solid fuel listed metal chimneys of the appropriate size.

  • Page 31: Dm 54 Chimney System - 60 & 72

    DM 54 Chimney System - 60 & 72” 15’-0” NOTE: The maximum installed height of the Isokern DM 54 system on the models 60 & 72 dual chimney system is 15’ without additional structural support.

  • Page 32: Required Clearances (When Sheathing Protrudes Beyond Front Of Firebox)

    Required Clearances (when sheathing protrudes beyond front of firebox) FINISHED OPENING 8" 8" FIGURE 70 MIN. DIM'N. MIN. DIM'N. WOOD (FLAMMABLE) SHEATHING 8" MIN. 8" MIN. FIGURE 71 Combustible sheathing such as plywood and particle board may be used to cover the front face of the MAGNUM smoke dome and be in direct contact with it.

  • Page 33: Required Clearance To Combustible Framing

    (as determined through testing and as stated by the manufacturer) are not maintained due to construction subsequent to the installation of the Isokern unit. It is the general contractor’s responsibility to assure that listed clearances to combustible fram- ing and to insulation are maintained throughout the construction of the project subsequent to the installation of the Isokern unit.

  • Page 34: Required Clearances To Insulation And Vapor Barriers

    When MAGNUM fireplace installations are surrounded by walls that are to be insulated, the walls must have enough clearance to the Isokern unit in order to maintain the three inch (3”) minimum clearance to insulation. (Figure 75) Never spray the MAGNUM fireplace with any type of sealer, insulation or other material.

  • Page 35: Flush Wall Fire Brick Finish Detail

    Flush Wall Fire Brick Finish Detail Drywall Flush With Firebox Front Noncombustible Facing Material FIGURE 76 Recommended Fire Brick Detail: When drywall is the wall finish at the MAGNUM face and flush with the rough face of the MAGNUM firebox and damper beam, it is recommended when installing the required fire brick lining to the interior of the firebox, that the leading edge of the fire brick - at the floor and at the side walls of the firebox - be set flush with the MAGNUM’s rough firebox front.

  • Page 36: Flush Wall Brick Finish Detail

    Flush Wall Brick Finish Detail FIGURE 77 Important: Since there is no fire brick set along the top of the MAGNUM’s firebox opening, when setting the noncombustible finished facing material (code required and supplied by others) across the top of the firebox opening there may be a gap between the back of the noncombustible finish material and the rough front face of the MAGNUM damper plate.

  • Page 37: Interior Masonry Veneer Fireplace Finishes & Clearances

    MASONRY VENEER ENDS OF ISOKERN FIREBOX UNIT AND MASONRY VENEER STEEL L ALIGN 3 1/2" 2" MIN. FIGURE 78 4x6 STEEL L ALIGN ALIGN 2" 4" MINIMUM BEARING CLEARANCE ISOKERN UNIT WIDTH D IM'N. EXTENT OF STEEL L FIGURE 79...

  • Page 38: Masonry Veneer Construction Details

    Masonry Veneer Construction Details Brick, stone or other masonry veneer finished fronts to MAGNUM fireplaces are possible. Special attention is required with regards to: WOOD (FLAMMABLE) (1) the placement of the proposed masonry SHEATHING veneer facing and its interface with the MAGNUM fire brick lin- ing, and (2) the masonry veneer and clearance to combustible framing and sheathing from any steel “L”...

  • Page 39: Non Combustible Finished Facing Requirements & Clearance To Combustible Trim

    Non-combustible Finished Facing requirements & Clearance to Combustible Trim Hearth Extensions: All MAGNUM fireplaces shall have hearth extensions of brick, concrete, stone, tile or other code approved noncom- bustible material. Suitable hearth extension material for the MAGNUM fireplace shall be placed on the hearth extension’s noncombustible substrate and must extend to at least twenty COMBUSTIBLE 12"...

  • Page 40: Concrete Support

    1. Slab on grade: standard residential, minimum four inch (4”) thick, 2500 psi concrete foundations on properly compacted fill. This type foundation can support Isokern installations up to thirty feet (30’) overall height (brickledge installations not included). (Figure 84) 2. Slab-on-grade foundations, thickened and reinforced: for additional load carrying.

  • Page 41: Dm Chimney System

    DM 54 Chimney System: General Information The DM 54 chimney is a dual module, refractory masonry chimney system. It is composed of two precast, mating components, the outer casing block and an inner liner. General Information: This chimney system is designed for installation in accordance with the National Fire Protection Standard for Chimneys and Solid Fuel-Burning Appliances, NFPA 211 and in accordance with codes such as ICC, BOCA Basic/National Codes, the standard Mechani-...

  • Page 42: Component List & Dimensions

    DM 54 Chimney Component List & Dimensions 12” High ” Small 1 ¼ Inner Liner ” Crown Cap 3 ” 6 ” 6” High Inner Liner 1 ¼ Large ” Crown Cap 3 ” ” Outer Casing 6 ” Offset 3 ”...

  • Page 43: Component Weights

    DM 54 Chimney: Component Weights Isokern DM Chimney Weights: Total installed Isokern DM chimney weight will vary ac- cording to each specific installation. Total installed chimney weight will be based on the overall height and the configuration of the chimney system.

  • Page 44: Installation

    DM 54 Chimney System: Installation Instructions DM 54 Chimney Alignment: Where the chimney run is to be a straight vertical run the DM 54 outer casing block sits directly onto the Isokern smoke dome lid. The DM 54 outer casing block, properly set OUTER...

  • Page 45: Lateral Support

    DM 54 Chimney System: Lateral Support Additionally, a two inch (2”) by four inch (4”) by CAUTION: Maintain three inch (3”) minimum clearance to six feet (6’) minimum pressure treated member (“rat run”) insulation from all DM 54 chimney component surfaces. installed on each side of and butted up to the outer casing block After setting the DM 54 inner liner starter piece, apply will provide lateral support perpendicular to the direction of...

  • Page 46: Lateral Support

    DM 54 Chimney System: Lateral Support (cont.) FIGURE 92 FIGURE 93...

  • Page 47: Offset Block

    DM 54 Offset Chimney Block: For vertical DM 54 chimney to bypass overhead obstructions, the Isokern offset chimney block is used. Offset blocks are six inch (6”) thick, single module chimney components, measuring twenty-one and one-half inch (21-1/2”) wide by twenty-five inches (25”) long. The fourteen inch hole passes through the block at thirty (30°) degrees.
  • Page 48 DM 54 Chimney System: Offset Block (cont.) With straight chimneys the front of the DM 54 outer casing block sits approximately three and three-quarters inch (3- 3/4”) back from the front of the smoke dome. This allows for a nominal 4” thick wall to be flush with the room side face of smoke dome assembly while the DM 54 chimney passes up the backside of the wall.
  • Page 49 DM 54 Chimney System: Offset Block (cont.) Offset block Support Foundations: It is required that every third Isokern offset chimney block in the sequence be supported down to footings via concrete block or steel support columns. Plan fireplace and DM 54 chimney systems carefully before foundations are laid to assure that proper footings are available to support Isokern offset blocks chimney run.

  • Page 50: Offset Block

    OVERHEAD OBSTRUCTION will be the total weight of the vertical chimney plus any ad- ditional allowable loads such as the Isokern brickledge, its related brick or stone veneers, and any crown caps, clay pots or other masonry chimney terminations. PLUMBLINE...

  • Page 51: Brick Ledge Installation

    Temporarily leave out the inner liner that fits this outer casing block. FIGURE 102 Set the Isokern brickledge onto the flat top surface of the outer casing in a full bed of Earthcore Mortar. Be sure to align the four 2-1/2” holes in the brickledge with the matching holes in the outer casing block below it.

  • Page 52: Brick Ledge Load Capacity

    Brickledge Veneer Finish and Flashing Details: When applying brick, stone or other masonry veneer to the Isokern brickledge standard good building practices for masonry veneer work should govern weather-proofing details and the placement of flashings. A typical flashing detail would be to field fabricate an aluminum or galvanized sheet metal flashing, approximately thirty-two inches (32”)square with a twenty inch (20”) square...

  • Page 53: Crown Caps

    The small crown cap is intended for use where DM FLASHING 54 chimneys are to receive thin veneers and cultured stone that do not require the installation of the Isokern brickledge. The small crown cap is also suitable where DM 54 chimneys are to FIGURE 106 receive a stucco finish.

  • Page 54: Height Requirements

    CRICKET Chase enclosures need to be built to local wind load require- SECTION ments and shall be structurally independent of the Isokern chim- THRU ROOF ney. As with all chimney installations, avoid overhead obstruc- tions such as trees, power lines, etc.

  • Page 55: Structural Information

    Structural Information The MAGNUM firebox/smoke dome assembly has a load capacity that allows for the fireplace system to carry a CAST IRON limited amount of straight, vertical DM 54 chimney sections. DAMPER The load capacity for each model, stated as maximum DM 54 chimney heights, are as follows: FRONT DAMPER SUPPORT...

  • Page 56: Common Chimney Terminations

    Common Chimney Terminations Two chimney terminations are offered by Isokern, the DM 54 large crown cap and the DM 54 small crown caps. These are cement crown caps designed to provide a weather cap to the DM 54 chimney system. Their design is typical of the cement caps found on traditional masonry chimneys.

  • Page 57: Class A Metal Flue

    Class “A” (solid fuel) chimneys as an option. Any Class “A” or UL 103 listed metal chimney system is accetable for use on an Isokern system. (Figure 117) Class “A” Metal Flue Types: The selected factory-built metal chimney for use with...

  • Page 58: Specialty Applications

    Specialty Applications - Two Story Stacked Installations General Information: To install one MAGNUM fireplace and DM 54 chim- ney system above another, as in a two story stacked installa- tion, both the upper and lower fireplace installations require a concrete slab that is supported down to footings via concrete or steel support structure.
  • Page 59 “D” is also the sum of “B” plus “C”. “E” is the height of the MAGNUM fireplace chosen for the lower unit and includes the Isokern three inch thick base plate. “E” is seventy inches (69 ½” actual) for all of the MAGNUM models.

  • Page 60: Fire-Lite Application General Information

    Fire-Lite Application - General Information General Information: The Fire-Lite is a fireplace designed, tested and listed with the ability to be installed on a combustible floor system. The design and installation require that the system use FTF-13, Class A metal flue, or equal. Also the Fire-Lite assembled unit must sit on a raised, noncombustible platform.

  • Page 61: Fire-Lite Application - Required Clearance To Combustibles

    Fire-Lite Application - Required Clearance To Combustibles The Fire-Lite is tested and listed for installation with “clearance to combustibles” as follows: 2” min. 2” min. Four inches (4”) clearance to the combustible floor. FTF 13 Metal Chimney Zero inch (0”) clearance at the Fire-Lite smoke dome front wall (Figure 125).

  • Page 62: Fire-Lite Application - Combustible Floor System

    Consult your local structural engineer for proper floor system design, sizing and specifications. Isokern is not responsible for structural floor support details for the Fire-Lite fireplace. Unless otherwise noted all floor framing drawings in this manual are merely illustrations to indicate the presence of an underlying floor system.

  • Page 63: Fire-Lite Application - Raised Metal Platform

    Fire-Lite Application - Raised Metal Platform The noncombustible raised platform must be set with a minimum one and one half inch (1-1/2") clearance to the wall directly behind the Fire-Lite assembly. Raised Platform: Nominal four (4") metal base. (Figure 129).Set the Fire-Lite base plate in a mortar bed on to the non-combustible raised platform.
  • Page 64 Fire-Lite Application - Raised Metal Platform (cont.) 14GA. Metal Chanel with a 3” Dia. Hole Centered in each 12” Cavity 1” Thick Insboard onWood Sub-Floor Air From Exterior Air From Room Floor Joists FIGURE 131...

  • Page 65: Fire-Lite Application - Flush Wall Finish Detail

    Fire-Lite Application - Flush Wall Finish Detail FIGURE 132 FIGURE 133 Fire-Lite fireplaces are designed to be installed so that the rough front face of the firebox and damper plate project into the room approximately one-half inch (1/2”) beyond the face of the rough framing members that create the room’s wall surface. The smoke dome unit sits two and three-fourths inches (2 3/4”) back from the rough face of the firebox and damper plate.

  • Page 66: Ftf-13 Or Equivalent Chimney System

    FTF-13 or Equivalent Chimney System The Fire-Lite is designed, tested and listed for use with FTF-13 Class A metal chimney system, or equal. Do not modify or alter metal flue or metal flue components as this could result in an unsafe and potentially dangerous installation that may cause a serious hazard and void the listings, approvals and the limited warranty of the system.
  • Page 67 FTF-13 or Equivalent Chimney System (cont.) Installation of the FTF-13 Metal Chimney System for the Fire- Lite: Transition from the Fire-Lite to the FTF-13 Metal Chimney System: The FTF-13 metal flue attaches to the smoke dome’s top plate by use of the AP-ISO masonry anchor plate. The Anchor Plate is fitted with an octagonal base plate to affix it to the smoke dome’s top plate.

  • Page 68: Ftf-13 Or Equivalent Installation Components

    FTF-13 Installation Components Round Termination FireStop Spacer (30°) FireStop Spacer Offset/Return Package (30°) Chimney Section Combination Offset Return Elbow Stabilizer Anchor Plate Locking Band...

  • Page 69: Summary

    3. Log grates are required for burning solid fuel in the 2. Magnum Fireplace and Fire-Lite Fireplace Curing Isokern fireplace. Grates allow for easy air flow up through Instructions: the burning logs thus creating a more complete and efficient It is critical that the Isokern masonry elements in the burning of the fuel.
  • Page 70 Isokern does not limit the use of In either case, cover the fireplace opening with a fireplace screens.

  • Page 71: Notes

    Notes...
  • Page 72 ISOKERN is not responsible for misuse or mishandling of components. Nothing in this warranty makes ISOKERN, or any division thereof, liable in any respect for any injury or damage to the building or structure in which the fireplace or chimney system has been installed or to persons or property therein arising out of the use, misuse, or installation of properly manufactured ISOKERN product.

This manual is also suitable for:

Magnum 36Magnum 48Magnum 42Magnum 72Magnum 60Magnum 8

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