Isokern MAXIMUS Linear Series Installation, Operation, Maintenance And Owner's Manual

Glass front gas fireplace and chimney system
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Isokern
Glass Front Gas Fireplace and Chimney System
Installation, Operation, Maintenance and Owner's Manual
with Glass Front Kits GFK-48, GFK-72, GFK-96 & GFK-120
IMPORTANT: This manual contains assembly rules, installation steps and guidelines, and use and maintenance instructions for
Isokern MAXIMUS Linear Series gas appliances. This manual must become the property of and be reviewed by all current and
future users of this product. It is the responsibility of the distributor, general contractor and the installer of this product that the
instructions in this manual are followed exactly and, further that the allowed gas log appliance used in this product be installed
in strict accordance with the gas log manufacturer's listing and explicit installation and operation instructions.
Be Sure to Read Entire Manual Before Beginning Construction.
Contents of this manual may change without prior notification.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warning exactly could
result in serious injury, death, or property damage.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Leave the building immediately.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
THESE FIREPLACES ARE DESIGNED for USE with:
PROPANE (LP) or NATURAL GAS (NG), ONLY
THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY
MAXIMUS Linear Series
®
Isokern Models 82L48, 82L72, 82L96 & 82L120
A PRODUCT OF EARTHCORE
INSTALLER: Leave this manual with the appliance
CONSUMER: Retain this manual for future reference
INDUSTRIES, LLC
®
Do not install the Isokern MAXIMUS Linear Series
Gas Fireplace in a manufactured home or mobile
home or recreational vehicle.
This appliance complies with National Safety and
is tested and listed to ANSI/CSA Z21.50 – 2019 as
vented gas fireplaces.
Installation must conform to local codes. Check
local codes prior to installation. In the absence of
local codes, installation must conform with
current National Fuel Gas Code, ANSI Z223.1.
PFS Report No. 09-79
SAP No. 506022-03
USA: ANSI Z21.50 - 2019
Canadian: CSA 2.22- 2019
Issued: January 2020
Revision: 000
©2020 Earthcore Industries, LLC

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Summary of Contents for Isokern MAXIMUS Linear Series

  • Page 1 IMPORTANT: This manual contains assembly rules, installation steps and guidelines, and use and maintenance instructions for Isokern MAXIMUS Linear Series gas appliances. This manual must become the property of and be reviewed by all current and future users of this product. It is the responsibility of the distributor, general contractor and the installer of this product that the instructions in this manual are followed exactly and, further that the allowed gas log appliance used in this product be installed in strict accordance with the gas log manufacturer’s listing and explicit installation and operation instructions.
  • Page 2: Table Of Contents

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Table of Contents Isokern Maximus Linear Rating Plate ......2 Enervex MFD - General Information ......31 General Information ............. 3 Enervex RS Chimney Fan - General Information ..32 Safety Instructions ............ 4-5 Enervex MFD &...
  • Page 3: General Information

    WARNING: This gas appliance must not be connected to a chimney flue servicing a solid fuel burning appliance. Intended Use Statement The Isokern Maximus Linear Series is intended to burn propane (LP) gas or natural gas (NG), only. This appliance is not intended to be used as a primary source of heat.
  • Page 4: Safety Instructions

    1. Always check local building codes governing fireplaces and fireplace installations. The Isokern Maximus Linear Series installation must comply with all local, regional, state and national codes and regulations. 2. The Isokern Maximus Linear Series fireplaces are listed for use with the decorative gas log appliance listed in this manual only.
  • Page 5 23. The Isokern Maximus Linear Series is not intended to heat an entire home or to be used as a heat source. 24. Children and adults should be alerted to the hazards of high surface temperature and should stay away from this appliance to avoid burns or clothing ignition.
  • Page 6: Maximus Linear Glass Front Kit - 48 Drawings

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Isokern Maximus Linear Series - Glass Front Kit 48” (GFK-48) You will need to order the 82L48 and GFK-48 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 28”...
  • Page 7: Maximus Linear 82L48 Components

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isokern Maximus Linear Series - 82L48 Components You will need to order the 82L48 and GFK-48 to build the complete Glass Front Fireplace Component Part# Description 28” Isokern LINEAR Base Plate 53”...
  • Page 8: Maximus Linear Glass Front Kit - 72 Drawings

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Isokern Maximus Linear Series - Glass Front Kit 72” (GFK-72) You will need to order the 82L72 and GFK-72 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 25 ¼”...
  • Page 9: Maximus Linear 82L72 Components

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isokern Maximus Linear Series - 82L72 Components You will need to order the 82L72 and GFK-72 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 28” 9½”...
  • Page 10: Maximus Linear Glass Front Kit - 96 Drawings

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Isokern Maximus Linear Series - Glass Front Kit 96” (GFK-96) You will need to order the 82L96 and GFK-96 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 25 ¼”...
  • Page 11: Maximus Linear 82L96 Components

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isokern Maximus Linear Series - 82L96 Components You will need to order the 82L96 and GFK-96 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 28” Isokern LINEAR Isokern LINEAR Back wall (Qty.
  • Page 12: Maximus Linear Glass Front Kit - 120 Drawings

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Isokern Maximus Linear Series - Glass Front Kit 120” (GFK-120) You will need to order the 82L120 and GFK-120 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 25 ¼”...
  • Page 13: Maximus Linear 82L120 Components

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isokern Maximus Linear Series - 82120 Components You will need to order the 82L120 and GFK-120 to build the complete Glass Front Fireplace Component Part# Description Component Part# Description 28” Isokern LINEAR Isokern LINEAR Back wall (Qty.
  • Page 14: Required Clearance To Combustibles

    Zero inch (0”) clearance at the Isokern firebox front and smoke dome front. One and one half inches (1-1/2”) clearance at the Isokern firebox back wall and smoke dome back wall and sidewalls. One inch (1”) minimum air space to combustibles at all B-Vent double wall chimney components’ outer layer.
  • Page 15: Calculating Flooring Loads

    Total dead load amounts include (but are not necessarily limited to) the following items and their corresponding weight estimates as listed below: 1. Isokern unit with Glass Front model weights : a. LINEAR - 48: 1652 lbs (no burner, flue, accessories) b.
  • Page 16: Rough Framing Dimensions

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Rough Framing Dimensions TYPICAL INSTALLATION FRAMING DIMENSIONS FIGURE 4 Linear w/Glass Width - A Height - B Depth - C Model 48 66 1/2” 64 1/2” 29 1/2” Model 72 110”...
  • Page 17: General Assembly Instructions

    100 pounds (dry measure) of Earthcore Adhesive. LEVELING AND ALIGNING COMPONENTS: Earthcore Be sure to assemble all Isokern components level and flush Adhesive with adjoining components. Earthcore Adhesive is not intended to create a Earthcore Adhesive joint of any thickness for leveling purposes.
  • Page 18: Maximus Linear Assembly Instructions

    2. Set the first course of the firebox side walls and back walls into place (Figure 9). NOTE: It may be convenient to dry set the first course of side walls and back walls into place on the Isokern base plate and then trace their position on the base plate with a pencil.
  • Page 19 Maximus Linear Glass Front Kit Installation 3. Next the Air Collector Box Assembly will be placed a the front of the unit sitting flush up against the cut sidewalls (part# M90B) on the baseplate of the Isokern unit. (Figure 10) FIGURE 10 Collector Box: 48": Part# Assembly B...
  • Page 20 Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Maximus Linear Glass Front Kit Installation 5. Continue assembly of the consecutive courses of the firebox side wall and back wall, making sure to stagger the back wall components so that the vertical joints do not align. Apply Earthcore Adhesive to the top of each layer of wall components, set the next course above into place.
  • Page 21 Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Maximus Linear Glass Front Kit Installation The steel angle sits in this notch. The ends of the steel angle should not protrude beyond the outer firebox side wall. Earthcore Adhesive is not needed between the steel and the notch in the top of the side wall.
  • Page 22 Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Maximus Linear Glass Front Kit Installation 8. On the 72” , 96” and 120” Models, once the dampers beams are set into place, secure the Glass Top bracket into place that it sets flush with the bottom of the angle steel. The back of the bracket will secure to the rear of the angle steel.
  • Page 23 Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Maximus Linear Glass Front Kit Installation 10. Set the rear smoke dome components across the damper beam in a bed of Earthcore Adhesive and flush with the back face of the back damper beam lintel.
  • Page 24: Assembled Linear Units

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Assembled - LINEAR 48” Glass Front Assembled - LINEAR 72” Glass Front Assembled - LINEAR 96” Glass Front Assembled - LINEAR 120” Glass Front...
  • Page 25: Access Modification

    FIGURE18 combustion air kit will bring in air from the outside and flow Exterior Air Vent up through the front of the Isokern Maximus Linear unit With Dress Plate to keep the glass temperatures cool. The air will exhaust through the fireplace unit out through the 12” B Vent Pipe that is mechanically exhausted with a fan unit.
  • Page 26: B-Vent Metal Chimney - General Information

    B-Vent Metal Chimney - General Information The Maximus Linear Series Fireplaces are tested and listed for use with the specified factory-built metal B-Vent Chimney Systems. The design and installation require that the system use the Metal-Fab Type B Gas Vent Chimney System.
  • Page 27: B-Vent Metal Chimney & Components

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace B-Vent Metal Chimney & Components Component Part# Description Component Part# Description 12M12 B-Vent 12" Length 12MGR B-Vent Guy Ring 12M18 B-Vent 18" Length 12M24 B-Vent 24" Length 12M3 B-Vent 3' Length...
  • Page 28: B-Vent Metal Chimney Installation

    It is important that the surface of the Isokern chimney has a level surface on which to attach the Anchor Plate. If the top of the Isokern does not have a level surface, then it will need to be modified accordingly.
  • Page 29 Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace B-Vent Metal Chimney Installation 3. If the B-Vent must penetrate the ceiling between floors, cut a hole in the ceiling 2 inches larger than the outside diameter (OD) of the outer casing. The B-Vent is to be centered in this opening. When installed, check to make sure the one inch (25.4 mm) clearance to combustible has been maintained.
  • Page 30: Enervex Rs Chimney Fan & Mfd Components

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Enervex RS Chimney Fan & MFD Components Component Part# Description Component Part# Description 221.0300.3012 MFD 12 in. 12” MFD mechanical fireplace damper for RS 12 and 14 101.0499.1200 Enervex RS 12 Chimney Fan w/ controls 101.0699.1200...
  • Page 31: Enervex Mfd - General Information

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Enervex MFD - General Information The ENERVEX MFD is a low profile, automated fireplace damper. It is for use in conjunction with an ENERVEX ADC100 control and RS model chimney fan as part of the EcoDamper System. or with an ADC150 control and RS model chimney fan as part of the IntelliDraft System.
  • Page 32: Enervex Rs Chimney Fan - General Information

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Enervex RS Chimney Fan - General Information The RS Chimney Fan is a chimney top mounted ventilator that is designed to provide large flue gas volume capacities. It is designed and intended for use with residential gas or oil fired central space heating systems, for volume water heating or for combination space heating/volume water heating.
  • Page 33: Enervex Mfd & Rs Chimney Fan - Installation Instructions

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Enervex MFD & RS Chimney Fan - Installation Instructions FIGURE 25 1. Before installing the MFD on the chimney, a power cable should be wired to the actuator and the actuator cover should be secured.
  • Page 34: Enervex Mfd & Rs Chimney Fan - Wiring Diagram

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Enervex MFD & RS Chimney Fan - Wiring Diagram FIGURE 27 COMPONENT LIST PART ID PART # DESCRIPTION SC121204M MODIFIED 12X12X4 GAS VALVE ENCLOSURE PSE-C7-531 84" PILOT ASSEMBLY SIT0.855.006 SIT PROFLAME2 855 MODULATING VALVE-NAT SIT0.584-308 SIT PROFLAME2 MODULATING VALVE CONTRO...
  • Page 35: Firebrick Installation

    Backwall and Sidewalls and 2-1/4” thick firebrick on the Floor. Thicker firebrick may be used as an option. The pattern for the firebrick lining is an owner option. The ISOSET mortar by Earthcore is to be used when lining the Isokern Fireplace.
  • Page 36 Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Firebrick Installation - Maximus Linear Glass Front Unit 1. Starting approximately 1/2” from the rear of the firebox, FIGURE 28 lay one course of “full” sized firebrick. Ensure a gap of approximately 1/2”...
  • Page 37: Flush Wall Finish Detail

    Maximus Linear smoke dome and in contact with it. Combustible wood sheathing such as plywood and particle board may be used to cover the front of the Isokern smoke dome and be in direct contact with it.
  • Page 38: Clearance To Combustible Trim

    Adjoining Walls: clearance from opening from opening to ceiling Side walls and walls to rooms adjoining the Isokern to ceiling 8" fireplace installation cannot be closer than twenty four inches (24”) to the finished fireplace opening. (Figure 33) Combustible sheathing may...
  • Page 39: Isoflames Linear Burner - Safety Instructions

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isoflames Linear Burner - Safety Instructions WARNING: This appliance assembly contains burner orifices specifically for the input gas specified on the burner and box, as well as the BTU rating specified in this manual. Modifying or failure to use the factory orifice may cause property damage, personal injury or loss of life.
  • Page 40 Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Isoflames Linear Burner - Safety Instructions 16. To prevent performance problems, do not use propane fuel tank of less than 100 lbs. capacity. 17. This decorative gas appliance reaches high temperature. Keep children and adults away from hot surfaces to avoid burns or clothing ignition.
  • Page 41: Isoflames Liner Burner Rating Plate

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isoflames Linear Burner - Safety Instructions WARNING: This product contains or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm. IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace.
  • Page 42: Isoflames Linear Burner - Components List

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Isoflames Linear Burner - Components List ② ① NOTE: model ISF LB shown ③ Top view ④ ⑤ ⑥ Bottom view ⑨ ⑦ Note: Flex connector shown with flared fittings ⑧...
  • Page 43: Isoflames Linear Burner - Specifications

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isoflames Linear Burner - Specifications TABLE 2 Burner Specifications Minimum Fireplace Dimension (in) Burner Model Width Nat. Gas L.P. Gas Depth Height Front Rear High High ISF24LB 17.5 ISF36LB 17.5 ISF60LB 17.5...
  • Page 44: Gas Line & Valve Box Installation

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Gas Line & Valve Box Installation This appliance must be connected to the gas line in accordance with local codes and/or the National Fuel Gas Code, ANSI Z223.1. After connecting the gas line, all joints in the line and connections at the valve should be checked for leaks before final positioning of the unit.
  • Page 45: Valve Box & Burner Wiring Diagram

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Valve Box & Burner Wiring Diagram WARNING: Do not connect 120 V AC to the control valve. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during and pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
  • Page 46: Burner Installation

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Burner Installation Prior to installation: Shut off main gas supply to fireplace. The ISOFLAMES Linear Burner system shall be installed by qualified professional service technician. To ensure proper performance of the appliance the owner’s installation manual must be followed carefully.
  • Page 47 VALVE CONTROL Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace BURNER (ISF36LB SHOWN) Burner Installation 1. Connect all burner segments according to burner model diagram Page 47-50. Make sure all connections are tightly BURNER secured. CAVITY 2. Place burner assembly in center of fireplace floor or cavity.
  • Page 48: Burner Component Connection

    Earthcore Industries Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Isokern Maximus Linear Series Gas Fireplace 01/2020 36” Burner Connection - ISF36LB For Isokern Maximus Linear 82L48 ISF36LB Box No. Part No. E-18BP4 E-12BP1 ⑧ ④ 60” Burner Connection - ISF60LB...
  • Page 49 Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace 72” Burner Connection - ISF72LB For Isokern Maximus Linear 82L96 ISF72LB Box No. Part No. E-18BP4 ⑤ E-18BP5 E-12BP2 E-12BP3 E-BPC ⑩ ⑬ ⑨ ④...
  • Page 50 Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 96” Burner Connection - ISF96LB For Isokern Maximus Linear 82L120 ISF96LB ⑫ Box No. Part No. E-18BP2 E-18BP3 E-12BP2 E-12BP3 E-12BP4 E-12BP5 ③ E-BPC ⑩ ⑬ ⑨ ② ⑪...
  • Page 51: Burner Lighting Instructions

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Burner Lighting Instructions Installer Instructions D. Do not use this appliance if any part has been under It is required that the set of safety instruction labels water. Immediately call a qualified service technician to...
  • Page 52: Remote Control System

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Remote Control System Remote Control System The Remote allows you to command the functions of your appliance from the comfort of your chair and is configured to control the On/Off primary burner operation, its flame height through six (6) levels, and provides On/Off control of the appliance.
  • Page 53 Child Safety Lock-Ou Thermostat Transmission Room Temperatu Off/Smart Low Battery Alarm Earthcore Industries SMART 01/2020 Isokern Maximus Linear Series Gas Fireplace Thermostat Set Point Room Temperatu Off/Smart Remote Control System Temp./Level/State SMART Set Point Flame On Temp./Level/State Temperature Indicator Display Maximum Level Indicators With the system in the “OFF”...
  • Page 54: Troubleshooting

    Earthcore Industries Isokern Maximus Linear Series Gas Fireplace 01/2020 Troubleshooting Issue Probable Cause Possible Solution - Verify power is ON No power - Check wiring on ignition module No spark on pilot and gas valve are correct - Check pilot wiring assembly is...
  • Page 55: Glass Media Options

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Glass Media Options Component Part# Description RFG-10-PB 1/2” REFLECTIVE POSEIDON BLUE FIRE GLASS (10 LB JAR) RFG-10-TC 1/2” REFLECTIVE TERRA COPPER FIRE GLASS (10 LB JAR) RFG-10-VB 1/2” REFLECTIVE VESPER BLACK...
  • Page 56: Optional Log Sets

    Isokern Maximus Linear Series Gas Fireplace 01/2020 Optional Log Sets Optional Log Sets can be purchased as an upgrade for the Isokern Maximus Linear Fireplace. Three different designs available for you to choice from. Western Driftwood - Cast Concrete Driftwood - Ceramic Fiber...
  • Page 57: Warranty Card

    Earthcore Industries 01/2020 Isokern Maximus Linear Series Gas Fireplace Warranty Card Please tear out along dashed lines and send to: Earthcore Industries Attn: Technical Department 6899 Phillips Industrial Blvd Jacksonville, FL 32256 Dealer _______________________________________________________________________________________________ Date of Purchase: _____________________________ Date Of Installation: _____________________________________...
  • Page 58: Warranty & Disclaimer

    Isokern Maximus Linear Series Gas Fireplace Earthcore offers a Lifetime Warranty for all Isokern components, to be free from defects in materials that negatively affect system performance from the date of purchase, subject to the terms and conditions of this limited warranty.

This manual is also suitable for:

82l4882l7282l9682l120Gfk-48Gfk-72 ... Show all

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