Isokern MAGNUM Series Installation, Operation, Maintenance And Owner's Manual

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Installation, Operation, Maintenance and Owner's Manual
IMPORTANT: This manual contains assembly rules, installation steps, guidelines, use and maintenance
instructions for the MAGNUM 82028, 82036, 82042, 82048 fireplaces and the DM chimney system, and Fire -Lite
Application with the ECO-STEEL & ECOSTEEL+ Chimney System. This manual must become the property of and be
reviewed by all current and future users of this product. It is the responsibility of the general contractor and the
installer of this product to ensure that the instructions in this manual are followed exactly and that any allowed
gas log appliance used in this product be installed in strict accordance with NFPA 58, NFPA 54/ANSI Z223.1 and
the gas log manufacturer's explicit installation, sizing, and operation instructions. It is the responsibility of the
general contractor to provide adequate clearances from all firebox surfaces as specified in this manual.
with Fire-Lite Application
and DM Chimney System
MAGNUM Models 82028, 82036, 82042, 82048
A PRODUCT OF EARTHCORE INDUSTRIES, LLC.
INSTALLER: Leave this manual with the fireplace
CONSUMER: Retain this manual for future reference

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Summary of Contents for Isokern MAGNUM Series

  • Page 1 with Fire-Lite Application and DM Chimney System Installation, Operation, Maintenance and Owner’s Manual MAGNUM Models 82028, 82036, 82042, 82048 A PRODUCT OF EARTHCORE INDUSTRIES, LLC. IMPORTANT: This manual contains assembly rules, installation steps, guidelines, use and maintenance instructions for the MAGNUM 82028, 82036, 82042, 82048 fireplaces and the DM chimney system, and Fire -Lite Application with the ECO-STEEL &...
  • Page 2: Table Of Contents

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Table of Contents General Information -------------------------------------------------------------------------------------------------------------------------------------- 3 Safety Instructions --------------------------------------------------------------------------------------------------------------------------------------- 5-7 UL 127 Listing Label --------------------------------------------------------------------------------------------------------------------------------------- 8 MAGNUM 28 - Firebox Dimensions ------------------------------------------------------------------------------------------------------------------ 9 Component List - Magnum 28 ------------------------------------------------------------------------------------------------------------------------- 10 MAGNUM 36 - Firebox Dimensions ------------------------------------------------------------------------------------------------------------------ 11...
  • Page 3: General Information

    The MAGNUM Series fireplaces are available in four sizes: 28, 36, 42, and 48. The MAGNUM Series fireplace requires a standard refractory firebrick liner be applied to the interior of the firebox. In the 28, 36, 42, and 48 models the firebrick must be a minimum thickness of 1-1/8” on the side walls, floor, and backwall.
  • Page 4 We recommend (1) 4" outside air kit for MAGNUM 28, 36, 42, and 48. The MAGNUM Series fireplace and DM chimney system is tested and listed by Warnock Hersey (Intertek Testing Service) Report No. 3159656MID-008 & 3082504-T1 to UL 127, and UL 103HT.
  • Page 5: Safety Instructions

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Safety Instructions...
  • Page 6 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Safety Instructions...
  • Page 7 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Safety Instructions...
  • Page 8: Ul 127 Listing Label

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 UL 127 Listing Label...
  • Page 9: Magnum 28 - Firebox Dimensions

    July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces MAGNUM 28 (82028) When using the Isokern brick ledge it is required that the firebox/smoke dome assembly include the placement of a 4" x 4” x 3/8" minimum steel angle across the firebox opening.
  • Page 10: Component List - Magnum

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Component List - MAGNUM 28 (82028) COMPONENTS PART# DESCRIPTIOIN Isokern MAGNUM Smoke Dome (QTY. 2 Isokern MAGNUM Side Sloping (Qty. 2) Isokern MAGNUM Top Plate Isokern MAGNUM Backwall M65CC* (Qty 3 each)
  • Page 11: Magnum 36 - Firebox Dimensions

    July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces MAGNUM 36 (82036) When using the Isokern brick ledge it is required that the firebox/smoke dome assembly include the placement of a 4" x 4” x 3/8" minimum steel angle across the firebox opening.
  • Page 12: Component List - Magnum

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Component List - MAGNUM 36 (82036) COMPONENTS PART# DESCRIPTIOIN Isokern MAGNUM Smoke Dome (QTY. 2) Isokern MAGNUM Side Sloping (Qty. 2) Isokern MAGNUM Backwall (Qty 4) Isokern MAGNUM Damper Beam Support, Front/Back...
  • Page 13: Magnum 42 - Firebox Dimensions

    July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces MAGNUM 42 (82042) When using the Isokern brick ledge it is required that the firebox/smoke dome assembly include the placement of a 4" x 4” x 3/8" minimum steel angle across the firebox opening.
  • Page 14: Component List - Magnum

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Component List - MAGNUM 42 (82042) COMPONENTS PART# DESCRIPTIOIN Isokern MAGNUM Smoke Dome (QTY. 2) Isokern MAGNUM Side Sloping (Qty. 2) Isokern MAGNUM Backwall (Qty 4) Isokern MAGNUM Damper Beam Support, Front/Back...
  • Page 15: Magnum 48 - Firebox Dimensions

    July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces MAGNUM 48 (82048) When using the Isokern brick ledge it is required that the firebox/smoke dome assembly include the placement of a 4" x 4” x 3/8" minimum steel angle across the firebox opening.
  • Page 16: Component List - Magnum

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Component List - MAGNUM 48 (82048) COMPONENTS PART# DESCRIPTIOIN Isokern MAGNUM Smoke Dome (QTY. 2) Isokern MAGNUM Side Sloping (Qty. 2) Isokern MAGNUM Backwall (Qty 4) Isokern MAGNUM Damper Beam Support, Front/Back...
  • Page 17: Required Clearance To Combustibles

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Required Clearance to Combustibles • • •...
  • Page 18 EXCEPTION: If insulation is used in walls surrounding the fireplace, insulation may be installed behind sheathing of gypsum board, plywood, particle board or other material on the side facing the Isokern. The facing material cannot be within 1-½” to the fireplace side walls.
  • Page 19: Supporting Floor System

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Supporting Floor System...
  • Page 20: Fire-Lite Application

    EXCEPTION: If insulation is used in walls surrounding the fireplace, insulation may be installed behind sheathing of gypsum board, plywood, particle board or other material on the side facing the Isokern. This facing material shall not be within 1-1/2” of the Isokern side or backwalls...
  • Page 21 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Fire-Lite Application...
  • Page 22 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Fire-Lite Application...
  • Page 23: Rough Framing Dimensions

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Rough Framing Dimensions MODEL WIDTH - A HEIGHT-B DEPTH-C “B” includes the 3”-thick base plate. “Raised hearth” requires additional rough opening height at “B” equal to the height of the raised hearth detail.
  • Page 24: General Assembly Instructions

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 General Assembly Instructions When setting the next component onto the Earthcore Adhesive contact surface of the base plate some Earthcore Adhesive should squeeze out along the face of the entire joint as a sign of complete and proper sealing of the joint.
  • Page 25 82048 PART #M93 Whether a flush hearth or a raised hearth is installed, all MAGNUM Series fireplaces shall have hearth extensions of approved non-combustible material such as brick, tile, or stone that is properly supported and with no combustible material against the underside thereof .
  • Page 26 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Assembly Instructions - MAGNUM 28, 36, 42, & 48 BACKWALL: 82028 PART #M65CC 82036 PART #M65 82042 PART #M66 82048 PART #M67...
  • Page 27 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Assembly Instructions - MAGNUM Series 28, 36, 42, & 48 DAMPER BEAM: 82028 PART #M68CC 82036 PART #M68 82042 PART #M69 82048 PART #M70...
  • Page 28 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Assembly Instructions - MAGNUM Series 28, 36, 42, & 48 2-3/4" SMOKE DOME: 82028 PART #12 82036 PART #11 82042 PART #11 82048 PART #13 Apply Earthcore adhesive to the top of the smoke dome...
  • Page 29: Dm Chimney Components & General Information

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces DM Chimney Components & General Information...
  • Page 30: Dm Chimney Height Requirements

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Chimney Height Requirements Part Weight...
  • Page 31: Dm Chimney Installation - Straight Run

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces DM Chimney Installation - Straight Run After setting the DM inner liner starter piece, apply Earthcore adhesive to the top of the starter liner. Continue the straight chimney run by placing a full height inner liner onto the six inch (6”) starter liner.
  • Page 32 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 DM Chimney Installation - Straight Run...
  • Page 33: Dm Chimney Installation-Offset Run

    July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces DM Chimney Installation - Offset Run DM Offset Block The Isokern Offset Chimney Block is used for DM Chimney to bypass overhead obstructions. Offset blocks are six inch (6”) thick, single module chimney components, measuring twenty-one and one-half (21-½”) wide by twenty-five (25”) long.
  • Page 34 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 DM Chimney Installation - Offset Run...
  • Page 35 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces DM Chimney Installation - Offset Run & Brick Ledge...
  • Page 36 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 DM Chimney Installation - Brick Ledge Figures 40, 41, & 42...
  • Page 37: Dm Brick Ledge

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces DM Brick Ledge...
  • Page 38: Dm Chimney Crown Caps

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 DM Brick Ledge & Crown Caps...
  • Page 39: Dm Chimney Terminations

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces DM 54 Chimney Terminations...
  • Page 40: Eco-Steel/Eco-Steel+ Metal Chimney

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 ECO-STEEL & ECO-STEEL+ Metal Chimney Flue...
  • Page 41: Component List Eco-Steel

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Components List - ECO-STEEL Air Cooled & Insulated Metal Chimney Flue AIR-COOLED INSULATED...
  • Page 42: Component List Eco-Steel

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Components List - ECO-STEEL+ Air Cooled Metal Chimney Flue...
  • Page 43 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Components List - ECO-STEEL+ Insulated Metal Chimney Flue...
  • Page 44: Eco-Steel & Eco-Steel+ General Information

    ECO-STEEL & ECO-STEEL+ General Information The ECO-Steel Air-Cooled and Insulated Chimney is intended for use on Isokern fireplaces. Do not use with forced draft or positive-pressure appliances. The ECO-Steel Air-Cooled and Insulated chimney system is designed to extend a maximum of 60 feet vertically and with a maximum of two (2) offset (four elbows total) of up to 30°...
  • Page 45: Eco-Steel Metal Chimney Installation

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces ECO-STEEL Metal Chimney Installation...
  • Page 46 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 ECO-STEEL METAL CHIMNEY INSTALLATION...
  • Page 47 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces ECO-STEEL METAL CHIMNEY INSTALLATION...
  • Page 48 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 ECO-STEEL METAL CHIMNEY INSTALLATION • • • • A max- imum of 30° from vertical is allowed and a total of four 30° elbows TABLE 2. OFFSET COMBINATIONS FIGURE 57...
  • Page 49 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces ECO-STEEL METAL CHIMNEY INSTALLATION...
  • Page 50: Mechanical Draft System

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Guide for Mechanical Draft System The RSHT Chimney Fan is a high-temperature fan used to maintain the proper draft in a solid fuel chimney or stack system. It is intended for wood burning fireplaces. It boasts a 1000°F temperature rating.
  • Page 51: Access Modification: Combustion Air Kits, Gas & Electrical Line Feed

    CAUTION: When using the decorative appliance, the fireplace damper must be locked in the fully open position. Gas line for gas log sets used in the Isokern firebox can be routed through the side wall, by drilling an appropriately sized hole using a...
  • Page 52: Firebrick Installation

    • • Start the firebrick at the front edge of the floor of the Isokern firebox, proceeding inward toward the back. Leave a ½” expansion gap between the firebrick and the side and back walls. This air space allows heat expansion of the firebrick and is to be left empty of mortar Next, apply firebrick to the back wall of the unit.
  • Page 53: Flush Wall Finish Details

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Flush Wall Finish Detail...
  • Page 54: Clearance To Combustible Trim

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Clearance to Combustible Trim - 28, 36, 42 & 48 Models...
  • Page 55: Outdoor Application

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Specialty Applications - Outdoor Installation...
  • Page 56: Two-Story Stacked Installations

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Specialty Applications - Two-Story Stacked Installations...
  • Page 57 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Specialty Applications - Two-Story Stacked Installations Fireplace Size Upper/Lower 51" 30" 81" 70" 142" 51" 33" 84" 70" 142" 51" 35" 86" 70" 142" 54" 33" 87" 70" 148" 54" 33" 87"...
  • Page 58: Reduced Height Specialty Application/Seismic Requirements

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Specialty Applications – Reduced Height Fireplace Opening Seismic Requirements (Slab On Grade) Size 1-1/8...
  • Page 59: Summary

    Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Summary...
  • Page 60 Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Summary 4. How to Build a Fire 5. Avoid Over-firing this Fireplace. Some examples of over-firing are: • Burning of scrap lumber, construction debris, pine branches and brush or cardboard boxes. •...
  • Page 61 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Summary...
  • Page 62: Registration Card

    Earthcore Industries Magnum Series Fireplace ________________________________________________________________________________________________________ July 2023 Registration Card Please tear out along line and send to: Earthcore Industries Attn: Technical Department 6899 Phillips Industrial Blvd Jacksonville, FL 32256 Dealer Date of Purchase: Date Of Installation: Address: City, State, Zip: Phone No.:...
  • Page 63 Earthcore Industries July 2023 _______________________________________________________________________________________________________ Magnum Series Fireplaces Notes...
  • Page 64: Warranty

    Warranty & Disclaimer...

This manual is also suitable for:

82028820368204282048

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