Adjusting The Belt; Battery Cleaning - Cushman HAULER 800X Owner's Manual

MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Tighten a new starter/generator belt to 90 - 110 lbs. (41-50 kg) tension when a gauge is applied half way between the
two pulleys.
5
A new belt may be checked manually. A maximum deflection of 3/8" (10 mm) is acceptable. Tighten an existing belt
to 75 - 80 lbs. (34 - 36 kg) tension using the same technique and inspect for cracking or wear. A maximum deflection
of 1/2" (13 mm) is acceptable.

Adjusting the Belt

Loosen the starter/generator pivot bolt. While holding the lower adjusting nut with a wrench, loosen the upper jam nut
with another wrench. Move the lower nut up or down the adjustment bolt until proper belt tension is achieved. Hold
the lower nut in place and tighten the upper jam nut against it.
Tighten the starter/generator pivot bolt.

BATTERY CLEANING

To reduce the possibility of damage to vehicle or floor, neutralize acid before rinsing battery.
To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer.
Cleaning should take place per the Periodic Service Schedule
When cleaning the outside of the battery and terminals, first spray with a solution of sodium bicarbonate (baking
soda) and water to neutralize any acid deposits before rinsing with clear water.
5 - 16
3/8" (1 cm) Maximum
Deflection (New Belt)
1/2" (1.3 cm) Maximum
Deflection (Existing Belt)
Check Belt Tension Manually
Adjust Belt Tension