Maintenance - Cushman HAULER 800X Owner's Manual

Issued july 2011 gasoline powered vehicle
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Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
TITLE
VEHICLE CLEANING AND CARE ...................................................................................................................................... 5-4
Vehicle Cleaning ......................................................................................................................................................................................... 5-4
REPAIR ............................................................................................................................................................................... 5-5
Lifting the Vehicle........................................................................................................................................................................................ 5-5
WHEELS AND TIRES.......................................................................................................................................................... 5-6
Tire Repair .................................................................................................................................................................................................. 5-6
Wheel Installation........................................................................................................................................................................................ 5-7
LIGHT BULB REPLACEMENT ........................................................................................................................................... 5-8
FUSE REPLACEMENT ....................................................................................................................................................... 5-8
VEHICLE WITH A DISCHARGED BATTERY ..................................................................................................................... 5-8
TOWING .............................................................................................................................................................................. 5-9
NEUTRAL LOCK ................................................................................................................................................................. 5-9
TRANSPORTING THE VEHICLE ........................................................................................................................................ 5-9
Hauling ........................................................................................................................................................................................................ 5-9
SERVICE AND MAINTENANCE ....................................................................................................................................... 5-10
ROUTINE MAINTENANCE................................................................................................................................................ 5-10
Tire Inspection........................................................................................................................................................................................... 5-11
Rear Axle .................................................................................................................................................................................................. 5-11
FOUR CYCLE ENGINE ..................................................................................................................................................... 5-11
Engine Specifications................................................................................................................................................................................ 5-11
Engine Description .................................................................................................................................................................................... 5-11
Checking The oil Level.............................................................................................................................................................................. 5-11
STARTER GENERATOR BELT TENSION........................................................................................................................ 5-15
Adjusting the Belt ...................................................................................................................................................................................... 5-15
BATTERY CLEANING....................................................................................................................................................... 5-16
BRAKES............................................................................................................................................................................ 5-17
PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ................................................................................................. 5-18
AIR INTAKE AND COOLING FINS ................................................................................................................................... 5-18
REAR AXLE ...................................................................................................................................................................... 5-19
Checking the Lubricant Level.................................................................................................................................................................... 5-19
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................................... 5-20
Cleaning the Air Filter Element ................................................................................................................................................................. 5-20
LUBRICATION .................................................................................................................................................................. 5-21

MAINTENANCE

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