Lopi GreenField GS2 Owner's Manual

Lopi GreenField GS2 Owner's Manual

Direct vent freestanding stove
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Featuring the
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local
codes.
This appliance is only for use with the
type(s) of gas indicated on the rating
plate. A conversion kit is supplied with
the appliance.
· GreenField
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
© Copyright 2013, T.I.
Burner
Owner's Manual
$10.00
100-01316
• Direct Vent Freestanding Stove
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
ANSI Z21.88 CSA 2.33
2 ·
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4131030
Mukilteo, WA 98275

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Summary of Contents for Lopi GreenField GS2

  • Page 1 • Direct Vent Freestanding Stove • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by ANSI Z21.88 CSA 2.33 Featuring the Burner WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Introduction

    Introduction Introduction We welcome you as a new owner of a Lopi GreenField GS2 stove. In purchasing a GreenField you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The GreenField is one of the finest home heaters the world over.
  • Page 3: Table Of Contents

    Table of Contents     Face and Glass Removal ......27 Introduction ............2     Log Installation ..........29 Important Information ........2   Preparing the Burner ........... 29   Listing Details ........... 2   Ember Trays ............29  ...
  • Page 4: If You Smell Gas

    Safety Precautions • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department •...
  • Page 5 Safety Precautions • Do not place clothing or • Light the heater using the other flammable items on or built-in igniter. Do not use near the heater. Because matches or any other this heater can be controlled external device to light your by a thermostat there is a heater.
  • Page 6: Features

    Specifications Features: Installation Options: Ember Fyre™ Burner for "Wood Fire" Look Freestanding Stove Works During Power Outages (battery backup system) Horizontal or Vertical Vent High Efficiency Residential or Mobile Home Optional Thermostat or Remote Control Optional Blower for Quicker Heat Distribution Straight or Corner Placement Convenient Operating Controls Bedroom Approved...
  • Page 7: Installation Warnings

    Installation (for qualified installers only) Installation Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances.
  • Page 8: Packing List

    Installation (for qualified installers only) Packing List Additional Items Required • Propane Conversion Kit • Vent (see “Venting Requirements” for details) • Log Set • Gas Line Equipment (shutoff valve, pipe, etc.) • Touch-Up Paint • ½” FPT to 3/8” Flare Fitting •...
  • Page 9: Stove Clearances

    Installation (for qualified installers only) Stove Clearances Top Vent Top Vent Straight Installations Corner Installations With this clearance the top vent is With this clearance, the vent is centered 6-3/4" (172mm) from the centered 17" (432mm) from back wall, 25-7/8" (658mm) from the wall.
  • Page 10: Top To Rear Vent Modification

    Installation (for qualified installers only) Top to Rear Vent Modification NOTE: The rear vent parts are included in the Minimum Vent Kit “D” (sku 96200317). If using the rear vent configuration, make sure to review vent configuration before proceeding. © Travis Industries 4121130 100-01316...
  • Page 11: Heater Placement Requirements

    Installation (for qualified installers only) Heater Placement Requirements • Heater must be installed on a level surface capable of supporting the heater and vent • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.
  • Page 12: Optional Wall Switch Or Thermostat Installation

    Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation Do not connect 110-120 VAC to the gas control valve or wiring system of this stove. The switch must be installed by a qualified installer. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 13: Gas Line Installation

    Installation (for qualified installers only) Gas Line Installation The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54 in the USA and the current CSA B149.1 in Canada. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA).
  • Page 14: Vent Requirements

    Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 15: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Exhaust Restrictor Position • An exhaust restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position.
  • Page 16: Closing The Diffuser (For Top Vent Configurations Only)

    Installation (for qualified installers only) Closing the Diffuser (for top vent configurations only) IMPORTANT NOTE: The diffuser can be easily closed with no vent in place. Consult the vent configuration charts to determine diffuser position. If the diffuser needs to be in the closed position, adjust the diffuser prior to installing vent.
  • Page 17: Exhaust Restrictor Extender (For Rear Vent Configurations Only)

    Installation (for qualified installers only) Exhaust Restrictor Extender (for rear vent configurations only) • Follow the directions below to install the exhaust restrictor extender. Remove these two screws on the exhaust restrictor. Exhaust Restrictor Extender Plate (included in the rear vent kits) Use the screws to attach the extender to the exhaust restrictor.
  • Page 18: Rear Vent Configuration With No Rise

    Installation (for qualified installers only) Rear Vent Configuration with No Rise • Use the minimum vent kit “D” from Travis Industries (SKU 96200317). This kit contains the following components used to vent the stove through a typical exterior wall: -- Travis Thimble (unique to this stove) -- Wall Cover (Black) -- Pipe Section (3.9”) -- Pipe Section (6”)
  • Page 19: Rear Vent Configuration With Horizontal Termination

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination • Use the rear vent conversion from Travis Industries (SKU 94400998). • Use 8” Diameter Vent • Horizontal sections require a ¼” (6mm) rise every 12” (305mm) of travel. •...
  • Page 20: Rear Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination • Use the rear vent conversion from Travis Industries (SKU 94400998). • Use 8” Diameter Vent • Horizontal sections require a ¼” (6mm) rise every 12” (305mm) of travel. 31' max (9.3m) 31' max (9.3m) •...
  • Page 21: Rear Vent Configuration Vented Into Fireplace With Co-Linear Adapter

    Installation (for qualified installers only) Rear Vent Configuration Vented into Fireplace with Co-Linear Adapter • Attach the Co-Linear adapter directly to the back of the stove. Use UL 441 or 1775 gas liners to vent the appliance through a code-conforming masonry or metal (zc) fireplace. All clearances to combustibles must be met and the flex vent must be vented through a non-combustible fireplace chimney.
  • Page 22: Top Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Top Vent Configuration with Vertical Termination • Use 6-5/8” Diameter Vent • Horizontal sections require a ¼” (6mm) rise every 12” (305mm) of travel. • A maximum of four (4) 45° or 90° elbows may be used. Of these elbows, only one (1) may be a horizontal elbow (see illustration).
  • Page 23: Top Vent Configuration With Horizontal Termination

    Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination • Use 6-5/8” Diameter Vent • Horizontal sections require a ¼” (6mm) rise every 12” (305mm) of travel. • A maximum of four (4) 45° or 90° elbows may be used. Of these elbows, only one (1) may be a horizontal elbow (see illustration).
  • Page 24: Vent Termination Requirements (See Illustration Below)

    Installation (for qualified installers only) Vent Termination Requirements (see illustration below) Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"...
  • Page 25: Steps For Finalizing The Installation

    Installation (for qualified installers only) Steps for Finalizing the Installation Remove the glass (see page 27). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 26: Air Shutter Adjustment

    Installation (for qualified installers only) Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air...
  • Page 27: Face And Glass Removal

    Finalizing the Installation (for qualified installers only) Face and Glass Removal Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. Open the two latches holding the glass frame in place - follow the directions shown below Lift the stove top off the stove and place it aside.
  • Page 28 Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor.
  • Page 29: Log Installation

    Finalizing the Installation (for qualified installers only) Log Installation The logs are fragile, especially after being exposed to heat. • Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. • Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 30: Rear Log Placement

    Finalizing the Installation (for qualified installers only) Rear Log Placement The rear log has two obround holes on the bottom. Place the log so the pins on the burner insert into the holes on the log (see photos below). Once in place, carefully pull the log all the way forward. This allows the log to glow above the rear burner holes.
  • Page 31: Right Log Placement

    Finalizing the Installation (for qualified installers only) Right Log Placement The right log has a hole on the bottom. Place the log so the bolt on the burner inserts into the hole on the log (see photos below). Make sure the log is pushed back so it sits flat against both sides of the bracket attached to the burner.
  • Page 32: Right Twig Placement

    Finalizing the Installation (for qualified installers only) Right Twig Placement The right twig has one hole in the bottom that fits over a pin on the back log (see photo below). The bottom of the twig rests on both the right and left log. Place the log as shown below. Note how the right twig nearly contacts the left twig.
  • Page 33: Front Ember Chunk Placement

    Finalizing the Installation (for qualified installers only) Front Ember Chunk Placement Place the ember chunk as shown in the photos below. The left side covers one of the burner screws. Make sure the ember chunk does not cover any burner holes. ©...
  • Page 34: Ember Placement

    Finalizing the Installation (for qualified installers only) Ember Placement Embers are included with your appliance to enhance the firebox. Place embers on top of screw- heads and along the perimeter of the burner and firebox to enhance the aesthetics of the firebox. Do not place embers over any burner holes.
  • Page 35: Before You Begin

    Operation Before You Begin Warning: Read this entire manual before you use your new stove (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with the glass front removed, cracked or broken.
  • Page 36: Starting The Stove For The First Time

    Operation Starting the Stove for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal.
  • Page 37: Accent Light

    Operation Accent Light This stove has a built-in accent light that HIGH may be turned on and off and dimmed to your preference. Turn the knob to achieve the desired light output. ACCENT LIGHT Adjusting the Optional Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 15 minutes after starting).
  • Page 38: Normal Operating Sounds

    Operation Normal Operating Sounds Extinction Pops It is not unusual, especially on Propane (LP) appliances, to experience a "pop" The appliance may creak with change when the burner is shut off. of temperature -- THIS IS NORMAL. Blowers Pilot Flame This heater has optional blowers to push The pilot flame will make a clicking heated air into the room.
  • Page 39: Maintaining Your Stove's Appearance

    Maintenance (for qualified service personnel only) Maintaining Your Stove's Appearance Painted Surfaces • Painted surfaces should be cleaned with a duster. If scratches occur, lightly sand the area with fine sandpaper. Clean the area and, with the stove cool, apply one or two thin coats of stove paint to the area (mask the area to avoid overspray).
  • Page 40: Accent Light Replacement

    Maintenance (for qualified service personnel only) Accent Light Replacement An accent light is included in your stove to provide additional lighting. To replace the bulb, follow the directions below: • Disconnect stove from power. Shut off gas to the stove. Make sure the stove is cool before proceeding (15 minutes).
  • Page 41: Yearly Service Procedure

    Maintenance (for qualified service personnel only) Yearly Service Procedure • Failure to inspect and maintain the stove may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician. 1. Turn the pilot flame to continuous. It should touch approximately 3/8" of the top of the flame sensor. If it does not, contact your dealer for service.
  • Page 42: Troubleshooting Table

    Maintenance (for qualified service personnel only) Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" Main Burners Will The remote control is not working correctly See the remote control instructions Not Start The thermostat is disconnected or set too low...
  • Page 43: Safety Label

    Safety Label Safety Label The safety (listing) label is attached under the stove. A copy is shown below. © Travis Industries 4121130 100-01316...
  • Page 44: Conditions & Exclusions

    Limited Lifetime Warranty Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com, or complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 45: Lp Conversion Instructions

    Optional Equipment (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions are not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 46 Optional Equipment (for qualified installers only) Remove and discard the rear air deflector (see below). Place the LP rear air deflector as shown below. Make sure the round notches fit over the dimples on the burner (see “a” below). Discard the manifold cover (see below). ©...
  • Page 47 Optional Equipment (for qualified installers only) Install the LP (propane) orifices. Rear Burner Orifice Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID ORIFICE SIZE (ID) Natural Gas LP (Propane) Front Burner Orifice #49 DMS #57 DMS Rear Burner Orifice #43 DMS #53 DMS Install the LP (propane) manifold cover included in owner’s pack (see illustration below).
  • Page 48 Optional Equipment (for qualified installers only) Install the LP pilot orifice following the directions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 49 Optional Equipment (for qualified installers only) Place the two rivets into the burner holes shown below. Back of Burner Front of Burner 10 Place the included log spacers on the rear log shelves as shown below. © Travis Industries 4121130 100-01316...
  • Page 50 Optional Equipment (for qualified installers only) 11 Replace the regulator following the instructions included with the regulator kit. Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making sure the pre-fitted gasket (see”c”...
  • Page 51: Gs2 Remote Installation

    Optional Equipment (for qualified installers only) GS2 Remote Installation Packing List • Transmitter • Battery Box • Remote Wall Mount with Attachment Screws and Anchors • Stepper Motor • Torx Wrench • Remote Control DVD • GSR2 IFC • Split-flow Harness (attached to IFC) •...
  • Page 52: Base Wiring Diagram

    Optional Equipment (for qualified installers only) Base Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. 2.5 Amp Accessory Fuse Power Accent Accent Light (s) Light Rheostat Blower 120 VAC Hookup Power In Appliance...
  • Page 53: Gs2 Remote Wiring Diagram

    Optional Equipment (for qualified installers only) GS2 Remote Wiring Diagram Accessory Power White Black Black White Accent Optional Light (s) Blower(s) 120 VAC Power In 2.5 Amp Fuse 2.5 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC)
  • Page 54: Installation

    Optional Equipment (for qualified installers only) Installation 1. Remove the Comfort Control–Battery Plate from the control panel (keep the screws). 2. Remove the control panel and place face-down in front of the heater (keep the screws). 3. Disconnect the comfort control and battery backup wires. 4.
  • Page 55 Optional Equipment (for qualified installers only) 5. Remove the rear panel from the heater and set aside. It is held in place with seven screws. Screw Locations 6. Disconnect input power. 7. Pull the base IFC to the rear of the stove to access the wiring (it is held in place with Velcro). ©...
  • Page 56 Optional Equipment (for qualified installers only) 8. Disconnect the following: Main harness Power (3 wires) Pilot connections (slide silicone tubing up) On/Off wires 9. Remove and place aside the base IFC (it may be kept for spare parts). 10. Remove the on/off switch by prying it out. Disconnect the wires. 11.
  • Page 57 Optional Equipment (for qualified installers only) 12. Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove and discard the stock regulator, spring, and gasket (see “c” below). T-20 Torx or Slotted Screwdriver 13.
  • Page 58 Optional Equipment (for qualified installers only) Instructions for Using the Optional Blower with GS2 Remote When using the GreenSmart™ 2 remote, the power for the blower will be routed through the fuse and IFC, bypassing the rheostat and snap disc included with the blower kit. Order of Installation Install the blower assemblies with the IFC removed (see instructions included with the blower for details).
  • Page 59: Order Of Installation

    Optional Equipment (for qualified installers only) 14. Wire the accent light for remote operation. When using the GreenSmart™ 2 remote, the power for the accent light(s) will be routed through the fuse and IFC, bypassing the rheostat. Order of Installation Connect the wiring with the IFC removed as shown below.
  • Page 60 Optional Equipment (for qualified installers only) 16. Attach the following: (Black) (White) (Green) Pilot connections Power (3 wires – make sure orientation is correct) Comfort Control connection Make sure silicone tubing is pushed down Main Harness Stepper Motor © Travis Industries 4121130 100-01316...
  • Page 61 Optional Equipment (for qualified installers only) 17. Disconnect the IPI/CP switch from IPI/CP wires. Attach one of the jumper wires to the two wires. Discard the IPI/CP switch. 18. Remove the IPI/CPI switch and place aside (may be kept for spare parts). 19.
  • Page 62 Optional Equipment (for qualified installers only) 20. Connect the battery box power molex connector to the main harness molex connector. 21. Route the battery box harness through the control panel and attach to the battery box. 22. Place the IFC in location inside the heater and attach using the supplied velcro tape. 23.
  • Page 63 Optional Equipment (for qualified installers only) 24. Re-attach the control panel. 25. Attach the battery box to the control panel using the screws removed in step 2. © Travis Industries 4121130 100-01316...
  • Page 64 Optional Equipment (for qualified installers only) 26. Re-connect the input power. 27. Replace the rear panel and restore the stove to the correct configuration (turn on power and gas). See the instructions included with the remote for synchronizing the remote and the operating instructions. ©...
  • Page 65 Optional Equipment (for qualified installers only) © Travis Industries 4121130 100-01316...
  • Page 66: Index

    Index Index Accent Light ............. 37 Maintaining Your Stove's Appearance ..... 39 Accent Light Replacement ....... 40 Mobile Home Requirements ......11 Additional Items Required ........8 Normal Operating Odors ........38 Adjusting the Flame Height ......36 Normal Operating Sounds ....... 38 Adjusting the Optional Blower Speed ....

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