Table of Contents
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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Inst allat ion and service must be performed by a qualified inst aller, service agency or t he gas
supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and
must be installed in accordance with the manufacturer's instructions and the manufactured home
construction and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A
conversion kit is supplied with the appliance.
Sturbridge Owner's Manual
Installer: After installation give this manual to the home-
owner and explain operation of this heater.
$10.00
Copyright 2007, T.I.
Burner
Part # 100-01142
• Direct Vent Freestanding Stove
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028–S–50-5
ANSI Z21.88
Travis Industries, Inc.
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Lopi Direct Vent Freestanding Stove
Summary of Contents for Lopi Direct Vent Freestanding Stove
- Page 1 Installer: After installation give this manual to the home- owner and explain operation of this heater. $10.00 Copyright 2007, T.I. • Direct Vent Freestanding Stove • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved...
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Page 2: Introduction & Important Information
Introduction We welcome you as a new owner of a Lopi Sturbridge stove. In purchasing a Sturbridge you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Sturbridge is one of the finest home heaters the world over. -
Page 3: Table Of Contents
Operation Before You Begin ...22 Location of Controls ...22 Starting The Pilot ...23 Starting the Stove for the First Time ...24 Turning the Stove On and Off ...24 Adjusting the Flame Height...24 Adjusting the Blower Speed (optional) ...25 Normal Operating Sounds ...25 Normal Operating Odors ...25... -
Page 4: Safety Precautions
Safety Precautions • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire •... - Page 5 Safety Precautions • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. •...
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Page 6: Specifications
Dimensions & Weight: NOTE: Measure side, corner, and back clearances from the stove top. 24-1/2" Electrical Specifications (for optional blower) Electrical Rating...115 Volts, 1.3 Amps, 60 Hz (150 watts on high) Fuel: This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the included LP conversion kit. -
Page 7: Installation
ANSI/NCSBCS A225.1. only after the home is site located. This stove is designed to operate on natural gas or propane (LP). All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. -
Page 8: Installation Hints
When determining the location of the stove, locate the wall studs (for horizontal penetrations) and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member. -
Page 9: Heater Placement Requirements
When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooring or a high pressure laminate wood floor, the stove must be installed on a metal or wood protection panel extending the full width and depth of the stove top (Minimum 20-3/4”... -
Page 10: Gas Line Installation
Installation Gas Line Installation The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). -
Page 11: Vent Requirements
Installation Vent Requirements Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. -
Page 12: Approved Vent Configurations
Installation Approved Vent Configurations Restrictor Position • A restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. -
Page 13: Measuring Vent Lengths
Installation Measuring Vent Lengths Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations. Vent Height Travis Industries (for qualified installers only) Vent Horizontal Run is Vent measured from the start of Horizontal the horizontal section to the... -
Page 14: Approved Vent Config's Horizontal Term
Installation Approved Venting Configurations for Horizontal Terminations • 12’ Maximum System Height • 15’ Maximum Offset • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. • One 45° elbow may be used. It must be positioned horizontally (connecting one horizontal section or starter section to a horizontal section). -
Page 15: Approved Vent Config's Vertical Term
Installation Approved Venting Configurations with a Vertical Termination • Remove the diffuser plate (see “Diffuser Plate Removal” on page 12) • Two 90° elbows or two 45° offsets may be used (after the initial 90° elbow) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. -
Page 16: Vent Termination Requirements
Installation Vent Termination Requirements (see illustration below) Venting terminals shall not be recessed into a wall or siding. Minimum 9" clearance from any door or window Minimum 12" above any grade, veranda, porch, deck or balcony Minimum 12" from outside corner walls Minimum 12"... -
Page 17: Finalizing The Installation
Finalizing the Installation Finalizing the Installation Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. 1 Remove the glass (see page 19) 2 Install the log set and coals (see page 21). We recommend you purge the gas line at this time (with the glass removed). -
Page 18: Check Flame
Finalizing the Installation Let the heater burn for thirty minutes. Adjust the air shutter, if necessary, to achieve the correct looking flame (see the illustration below). • The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes. It is used to fine-tune the flame for differences in altitude and vent configuration. -
Page 19: Glass Removal (& Installation)
Lift the face of the stove up, swing the bottom out, and slide it down. Place it aside. NOTE: If the face does not slide away, loosen the screws holding these tabs in place. - Page 20 Finalizing the Installation Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. NOTE: The spring pins can be installed with the glass frame in place or...
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Page 21: Log Installation
Finalizing the Installation Log Installation Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Place the rear log so it rests against the ledge on the back wall of the firebox. -
Page 22: Before You Begin
Before You Begin Warning: Read this entire manual before you use your new stove (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 23: Starting The Pilot
"OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To... -
Page 24: Starting The Stove For The First Time
Adjusting the Flame Height Your stove has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. -
Page 25: Adjusting The Blower Speed (Optional)
Adjusting the Blower Speed (optional) The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. -
Page 26: Maintenance
Painted surfaces should be cleaned with a duster (make sure the stove is cool). If scratches occur, lightly sand the area with fine sandpaper. Clean the area and, with the stove cool, apply one or two thin coats of stove paint to the area (mask the area to avoid overspray). -
Page 27: Troubleshooting Table
Remote Control Does Not Work The gas control valve is turned to "PILOT" or "OFF" ON/OFF switch is turned to "ON" (stove stays on) The remote is too far away from the stove The remote control receiver is turned "Off"... -
Page 28: How This Stove Works
What Turns the Main Burners On and Off This stove uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame. This electricity is used to operate the gas valve. -
Page 29: Wiring Diagram
Use only Travis Industries replacement parts. Do not use substitute materials. Travis Industries (for qualified service personnel only) On/Off Switch Brown Copper Co-Axial Wire Black White Green Ground (attached to stove) White Black Brown Black Blue Blue 1 0 0 - 0 1 1 4 2 Thermocouple Thermopile Piezo Igniter... -
Page 30: Safety (Listing) Label
The safety (listing) label is on the back of the stove. A copy of the safety label is shown below. Report No. 028-S-50-5 Certified for USA Tested to: ANSI Z21.88b-2001 “Vented Gas Fireplace Heater” and UL 307b-1995 “Gas Burning Heating Appliances for Manufactured Homes”. -
Page 31: Warranty
Limited 7 Year Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. -
Page 32: Optional Equipment
Optional Equipment Optional Accessories Aroma-Therapy Tray (S.N. 3105-12739 or greater) Double Doors, New Iron Double Doors, Oxford Brown Double Doors, Taupe Grill Cover, FyreStone Grill Cover, New Iron Grill Cover, Oxford Brown Grill Cover, Taupe Hearth Pad, Granite Hearth Pad, Travertine Hearth Pad, Soapstone Remote Thermostat Remote Thermostat - Modulating... -
Page 33: Lp Conversion Kit
Optional Equipment LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 19). Remove the log set (if installed - page 21) Remove the burner (see illustration below). Remove the two ember trays on each side of the burner. - Page 34 Optional Equipment Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice ( it has "1.2" stamped on it) and tighten in place with a 1/2" open end wrench. Use a 1/2” open end wrench to unscrew the burner orifice.
- Page 35 Optional Equipment Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. Remove and discard the three screws using a slotted screwdriver of Torx T-20.
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Page 36: Blower
Slide the fan mounting plate into the slot on each of the rubber grommets. Fan Mounting Bracket (attached to stove) Washer Blower Mounting Bracket Slide the rubber grommets (with spacers inserted inside) onto the fan mounting plate and attach using the included washers and nuts. - Page 37 (orientation does not matter). Attach the rheostat knob. Remove the three screws used to attach the blower cover from the back of the stove. Rheostat Control Rod Position the blower cover in place from below, making sure the rheostat control rod inserts through the hole on the control box.
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Page 38: Fireback
Optional Equipment Fireback (Part # 99900146) WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. Make sure the heater is shut off (pilot out) and fully cool prior to installation. -
Page 39: Stone Inserts
Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. Remove the stove top and place it upside down on a suitable non-scratching work surface (see the illustration on page 19). Remove the clips holding the cast inserts in place. Install the new inserts and secure using the clips –... -
Page 40: Installation Addenda
Installation Addenda ADDENDUM #1 Class A Chimney Conversion Kit Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. -
Page 41: Interior Masonry Chimney Conversion
Installation Addenda ADDENDUM #2 Masonry Chimney Conversions • Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney. • Maximum vertical rise is 40' • Minimum vertical rise is 10' •... -
Page 42: Index
Piping Installation (see Gas Line Install)...10 Restrictor Position ...12 Safety Label...30 Safety Precautions ...4 Starting The Pilot...23 Starting the Stove for the First Time ...24 Thermostat Operation...24 Turning the Stove On and Off...24 Vent Length (see “Vent Config.”)...13 Vent Part Numbers ...11 Vent Requirements ...11...