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COMBINATION SANDER
MODEL G5049Z
INSTRUCTION MANUAL
COPYRIGHT © 1997 BY GRIZZLY INDUSTRIAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CON-
FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE,
THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Summary of Contents for Grizzly G5049Z
- Page 1 INSTRUCTION MANUAL COPYRIGHT © 1997 BY GRIZZLY INDUSTRIAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 1997. PRINTED IN TAIWAN DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CON- FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED.
- Page 2 To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil- ter out microscopic particles. - 2- G5049Z Combination Sander...
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Page 3: Table Of Contents
TEST RUN ...12 HORIZONTAL SANDING ...12 CURVED SANDING ...13 DISC SANDING ...13 MAINTENANCE...14 LUBRICATION ...14 V-BELT ...14 TABLE ...14 GENERAL...14 CLOSURE ...15 PART BREAKDOWNS ...16-20 PART LIST ...21-22 MACHINE DATA ...23 WARRANTY AND RETURNS ...24 G5049Z Combination Sander Table Of Contents PAGE... -
Page 4: Safety
Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. ⁄ '' maximum clearance between 16 A.W.G. 50ft 16 A.W.G. 100ft 14 A.W.G. 200ft 12 A.W.G. 300ft G5049Z Combination Sander... -
Page 5: Additional Safety Instructions For Sanders
Even if you have a reliable method of dust collection, use a dust mask or respirator when sanding, as well as eye and ear pro- tection. G5049Z Combination Sander 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommend- ed accessories. The use of improper acces- sories may cause risk of injury to persons. -
Page 6: Circuit Requirements
The 1 ⁄ H.P. motor will safely draw 16 amps at 110V. If you operate this sander on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an... -
Page 7: General Information
Grizzly’s commitment to customer satis- faction. The Model G5049Z is a combination 6" x 48" belt and 12" disc sander that is capable of a wide vari- ety of operations. The 6" wide belt enables you to sand large areas flat very quickly, and the 12"... -
Page 8: Unpacking
Unpacking The Model G5049Z Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call our Customer Service number immediately for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. -
Page 9: Clean Up
Clean up The work table and other unpainted parts of the Model G5049Z are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spir- its and cloth rags. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. -
Page 10: Assembly
SECTION 4: ASSEMBLY Stand/motor The G5049Z Combination Sander stand is an open frame style. Note: Assembling the G5049 Sander requires heavy lifting. We strongly recommend having an assistant help with the assembly. Attach Rubber Feet to base using the four ⁄... -
Page 11: Wiring The Motor
Align the center of the drive disc to the centerline of the jack shaft Figure 5. 10. Re-install the cover. G5049Z Combination Sander ⁄ '' shim between Note: To reverse rotation, switch the positions of motor wires #5 and #6. -
Page 12: Adjustments
Turn the machine on and off again quickly to see if the tracking has improved. If not, repeat step 1. If tracking is improved move to step 4. Now with the sander running, adjust the knob to fine tune the belt tracking. G5049Z Combination Sander ⁄ turn clock-... -
Page 13: Belt Tensioning
Correct belt tension will insure that your sander functions properly. Too little tension will allow the belt to slip and may cause the sander to track erratically. Too much will cause the drive drum to creep on the drive shaft and possibly cause pre- mature bearing failure. -
Page 14: Operations
-12- Horizontal Sanding Turn the sander on and allow the belt to reach full speed. Place the workpiece flat on the belt. Be sure to hold the work securely with both hands. -
Page 15: Curved Sanding
To avoid excessive loading of the belt in one area, move workpiece slowly across entire surface of belt. Figure 12. Figure 12. G5049Z Combination Sander Disc Sanding Loosen table lock knob and tilt work table to desired angle. Tighten lock knob. -
Page 16: Maintenance
Department. Table The working table and other non-painted sur- faces on the Model G5049Z should be protected against rust and pitting. Wiping the sander clean after every use ensures that sawdust isn’t allowed to trap moisture against bare metal sur- faces. -
Page 17: Closure
Bellingham, Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G5049Z as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no oblig- ation on the part of Grizzly. -
Page 18: Part Breakdowns
-16- G5049Z Combination Sander... - Page 19 G5049Z Combination Sander -17-...
- Page 20 -18- G5049Z Combination Sander...
- Page 21 G5049Z Combination Sander -19-...
- Page 22 -20- G5049Z Combination Sander...
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Page 23: Part List
P5049028 CARRIAGE BOLT P5049029 WASHER P5049030 HEX NUT P5049031 FOOT P5049032 BOLT P5049033 LEG P5049034 DRIVE SHAFT P5049035 SCALE G5049Z Combination Sander PART # DESCRIPTION P5049036 SCALE P5049037 STOP BAR P5049038 SPACER P5049039 BRACE, SHORT P5049040 BRACE, LONG P5049041 STEEL BLOCK... - Page 24 133 P5049133 SCREW 134 P5049134 HEX NUT 135 P5049135 ALLEN WRENCH 136 P5049136 CAP SCREW 137 P5049137 ROUND THING 138 P5049138 WASHER 139 P5049139 JAM NUT 142 P5049142 CHART 143 P5049143 POINTER 144 P5049144 SETSCREW 145 P5049145 WASHER G5049Z Combination Sander...
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Page 25: Machine Data
GRIZZLY MODEL G5049Z COMBINATION SANDER Design Type ... Floor Model Overall Dimensions and Specifications: Base ...20 x 27 Height (Belt arm horizontal) ...40 Height (Belt arm vertical)...55 Width ...30" Length ...29" Table (Disc) ...13" x 14" Motor Shaft Size... Weight ...200 lbs. -
Page 26: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.