Related Manuals for Saunier Duval Thema CONDENS F 18 E SB
Summary of Contents for Saunier Duval Thema CONDENS F 18 E SB
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Page 1: Instructions For Use
CONDENSING BOILER + INSTANTANIOUS HOT WATER Instructions for use Installation and servicing Thema CONDENS F 18 E SB Thema CONDENS F 24 E Thema CONDENS F 30 E... -
Page 3: General Points
• Do not use any aerosols, solvents, abrasive cleaner, detergents with Saunier Duval has specially designed chlorine, paint, glue, etc. near the different accessories for your appliance appliance. Under unfavourable depending on your installation. - Page 4 Saunier Duval. We, Saunier Duval, undertake to repair or IMPORTANT: The appliance serial number replace parts free of charge which must be quoted on all correspondence/ are recognised by us to be of faulty contact made with Saunier Duval.
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Page 5: Appliance Use
5 Appliance use Saunier Duval’s appliances are manufactured according to the latest technical evolutions and current safety regulations. This appliance is used to produce hot water using gas. - Page 7 8 Appliance use: Thema Condens Control panel time prog Legend Operating mode indicators Operating indicator LCD display On/off switch Operating mode selection Heating temperature adjustment DHW temperature adjustment LCD display Operating and lighting • Make sure that: - The boiler is connected to the electrical supply.
- Page 8 • Push “MODE” to modify the operating The minute section starts flashing. mode of the boiler. The green LED • Use the + or – keys on the “time” side indicates the selected mode. to set minutes, then press MODE key to validate.
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Page 9: Operating And Lighting
9 Appliance use: Thema Condens SB Control panel Legend Operating mode indicators Heating temperature adjustment LCD display Operating indicator Operating mode selection On/off switch LCD display Operating and lighting • Make sure that: COD. VAL. - The boiler is connected to the electrical supply. -
Page 10: Heating Temperature Adjustment
• Push “MODE” to modify the operating The appliance is no longer supplied mode of the boiler. The green LED with electric power. indicates the selected mode. We advise you to turn off the appliance gas supply if you leave home for a long Central heating period. -
Page 11: Frost Protection
12.2 Installation frost protection destination. To obtain service, please call your installer or Saunier Duval service. • If you leave home for a few days, select the minimum heating temperature on... -
Page 12: Table Of Contents
Installation and servicing Index Comments on the instructions ..........13 Appliance description ............13 Data label ..................13 Mandatory WARNING for EEC countries .........13 Block diagram .................14 Appliance location ..............15 Safety instructions and regulations ........15 Safety instructions ................15 Regulations ..................16 Appliance installation ............17 Recommendations before mounting ..........17 Thema CONDENS dimensions ............18 Thema CONDENS SB dimensions ..........18... - Page 13 Gas conversion ..............32 Maximum power setting ..............32 Reactivation ..................33 Fault finding ................34 Control / Commissioning ............36 User information ..............36 Spare parts ................36 Servicing ................36 14.1 Casing ....................36 14.2 Removable plate / Silencer ..............37 14.3 Condensate trap ................37 14.4 Hydraulic block .................38 14.5 Combustion block ................40 Remplacement of parts ............42 15.1 Hydraulic block .................42...
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Page 14: Comments On The Instructions
0086. without permission, in writing, from The CE mark on this appliance shows Saunier Duval. Any alteration that is not approved by Saunier Duval could compliance with: invalidate the warranty and could also... -
Page 15: Block Diagram
Block diagram Legend Flue outlet Main heat exchanger Burner Ignition and control electrode Gas control valve Condensate trap Overheat safety thermostat Heating expansion vessel Heating return thermistor Heating flow thermistor Ignition module Pump Water pressure sensor Domestic plate to plate heat exchanger (*) Three way valve Drain cock... -
Page 16: Appliance Location
It is, therefore, accordance with these instructions. Any important that no alteration is made to the fault arising from incorrect wiring cannot appliance, without permission, in writing, be put right under the terms of the Saunier from Saunier Duval. Duval guarantee. -
Page 17: Regulations
The following safety instructions must In GB the installation of the appliance be imperatively followed during the must be carried out by a competent maintenance and the replacement of person as described in the following spare parts. regulations: The manufacturer’s instructions •... -
Page 18: Appliance Installation
flow big enough so that the in doubt seek advice from the local gas temperature difference between outgoing undertaking or Saunier Duval. and return is under or equal to 20°C. The minimum flow rate is indicated in the chapter “Technical Data”... -
Page 19: Thema Condens Dimensions
5.1.3 Water treatment Thema CONDENS SB dimensions In the case of an existing installation, it is Essential that prior to installing the new boiler the system is thoroughly flushed. For optimum performance after 2 1 5 installation of a new system, the boiler and its associated central heating system should also be flushed. -
Page 20: Gas And Water Connection
• Chose the location of the appliance. Gas and water connection See chapter “Appliance location”. • Before undertaking any operation, The hanging bracket will be adapted to carefully clean the pipes with an the features of the bearing wall and will appropriate product in order to remove have to take into account the weight of the impurities such as filings, welds,... - Page 21 Legend Connection pack: Hanging bracket Pressure test point Heating pipe: angular bush to weld Ø Gasket + limiter pack: 22 + nut 3/4" (x2) Flat gasket (x2) Gasket 3/4" (x3) Cold water flow limiter (*) Cold water inlet pipe (*): angular bush Gasket 3/4"...
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Page 22: Connection To The Condensate Trap
Connection to the condensate 5.7.2 Condensate drain trap 5.7.1 Filling of the condensate trap Legend Condensate trap retaining clips Condensate trap Condensate outlet Legend Outlet siphon Condensate trap Filling trap • Connect the condensate outlet (3) to a Expansion vessel valve discharge system leading to the sewer. -
Page 23: Flue Connection
Flue connection Different flue outlet configurations can be carried out. • Consult your supplier for more information about the other possibilities and associated accessories. Warning! You can only use flue 44mm / 1 M accessories approved for the Thema CONDENS. •... - Page 24 5.8.1 Horizontal concentric flue Position of the flue Position Ø 60/100 terminal (C13 type installation) Horizontal flues directly below an opening, air brick, opening windows above an opening, air brick, opening windows horizontally to an opening, air brick, opening windows below gutter, drain/soil pipe below eaves below a balcony or car port...
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Page 25: Electrical Connection
5.8.2 Vertical concentric flue This value is reached with 2 elbows, the Ø 60/100 separator and the maximum duct length (C33 type installation) (L1+L2) of 40 m. Every time an extra 90° elbow is used (or 2 off 45°), the length (L) should be redu- ced by 2 m. - Page 26 • Open the installer connection side (2) to • Respect passage (2) for low voltage carry out the electrical connections. cables and (3) for high voltage cables. 5.9.2 Connection to the PCB 5.9.4 External controls connection 30 mm max. Legend Terminal block Electrical wires Sheath...
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Page 27: Wiring Diagram
5.10 Wiring diagram... - Page 28 Legend Ignition module Fuse Ignition and control electrode Water flow sensor Heating return thermistor Three way valve Overheat thermostat Water pressure sensor Pump Heating flow thermistor Main board Gas valve User interface On/Off switch Thermal fuse...
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Page 29: Commissioning
6 Commissioning 7 Specific adjustments • Slide the switch until the “I” symbol Heating circuit adjustment appears.The display and operating This flow rate will be adjusted according to mode indicator light up: the boiler is the system calculations. ready to run. When it is delivered, the (1) integrated •... - Page 30 Output/pressure curve ThemaCondens F 24 E 1000 1400 Heating circuit flow rate (l/h) Legend Speed II Speed I By-pass fully shut By-pass fully shut Open 1/2 turn Open 1/2 turn Open 1 turn Open 1 turn Output/pressure curve ThemaCondens F 18 E SB and F 30 E 1000 1400 Heating circuit flow rate (l/h)
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Page 31: Access To The Boilers Technical Data (For Professional And After Sales Service Use Only)
- keys to set the required value maximum heating COD. 1 (factory setting for Thema CONDENS F 18 E SB: 18 power factory setting for Thema CONDENS F 24 E and F 30 E: 15) No adjustment required for this kind of boiler. Flue codes have COD. - Page 32 Choose a value: COD. 7 heating curve base 15°C / 16°C / 17°C / 18°C / 19°C / 20°C / 21°C / 22°C / 23°C / 24°C / 25°C Select an operating mode: 0 - normal operation. (factory setting) COD. 8 burner forcing 1 - forcing at P.
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Page 33: Draining Of The Appliance
8 Draining of the appliance Heating circuit • Turn on the drain cock (1) provided at the system low point. • Provide an air intake by opening a radiator bleed screw. Legend Plug Test point Maximum power setting screw. • Take off cap (1) then insert a sampling tube in the test point (2) in the flue system. -
Page 34: Reactivation
9.1.2 Setting from G31 to G20 • Turn the screw (3) 2 full turns anticlockwise. • Wait for about 2 minutes in order to read a stabilized CO2 value. • Progressively adjust the setting in order to obtain the CO2 value in G20 shown Legend in the chart below. -
Page 35: Fault Finding
SAUNIER DUVAL’s After boiler and noise of water chute inside the Sales Service. radiators could appear. -
Page 37: Control / Commissioning
11 Control / Commissioning spare parts from SAUNIER DUVAL should be used when repairing and servicing the Once the appliance is installed, check appliance. whether it runs: • Only use original spare parts. • Start the appliance according to the •... -
Page 38: Removable Plate / Silencer
14.2 Removable plate / Silencer 14.3 Condensate trap Legend Condensate trap retaining clips Condensate trap Legend Condensate outlet Upper silencer Outlet siphon Upper silencer retaining screw • Drain the filling siphon of the Lower silencer condensate trap (see chapter on “Filling Removable plate the condensate trap”). -
Page 39: Hydraulic Block
14.4 Hydraulic block... - Page 40 Legend Automatic air vent Discharge pipe retaining clip Pump retaining screw DHW exchanger retaining screw (*) Pump Discharge valve Discharge pipe Heating safety valve Flow sensor retaining clip (*) Heating safety valve retaining clip Flow sensor (*) Filling tap (*) Flow sensor retaining clip (*) Heating pressure sensor retaining clip Cold water filter retaining clip (*)
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Page 41: Combustion Block
14.5 Combustion block Legend Burner unit retaining screws Ignition and control electrode Gasket Gas valve connector Burner Gas pipe Burner unit Fan connector Burner unit retaining nuts Ignition and control electrode retaining Heat exchanger screw Resistance Ignition and control electrode Thermal fuse connector connector... - Page 42 14.5.1 Dismantling the burner unit 14.5.4 Assembling the burner unit • Remove the silencer (see chapter on • Replace the gasket (2). “Maintenance”). • Place the burner unit (4) on the heat • Disconnect the ignition and control exchanger (13). electrode connector (7) from the ignition •...
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Page 43: Remplacement Of Parts
15 Remplacement of parts Warning! • Ensure boiler is drained before • Before starting the remplacement of replacing any hydraulic components, parts, read carefully the chapter “Safety refer to chapter «Draining of the instructions”. appliance». 15.1 Hydraulic block... - Page 44 Legend Automatic air vent Discharge pipe retaining clip Pump retaining screw DHW exchanger retaining screw (*) Pump Discharge valve Discharge pipe Heating safety valve Flow sensor retaining clip (*) Heating safety valve retaining clip Flow sensor (*) Filling tap (*) Flow sensor retaining clip (*) Heating pressure sensor retaining clip Cold water filter retaining clip (*)
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Page 45: Combustion Block
• Remove the 3-way valve (24). • Remove the clips (12), (16) and (23). • Fit the new 3-way valve by repeating • Remove the pipe (4) from the discharge the operations in reverse. valve. • Remove the discharge valve (18). 15.1.7 Discharge valve •... - Page 46 Legend Heat exchanger retaining screw Gasket Heat exchanger retaining plate Heat exchanger retaining screw Heat exchanger retaining screw Gas valve Burner Gas pipe Burner unit retaining nuts Ignition and control electrode Fan connector connector Heating pipes retaining clips Burner unit Condensate trap pipe Fan retaining screw Heat exchanger retaining plate...
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Page 47: Expansion Vessel
15.2.5 15.3 Expansion vessel • Remove the gas valve (15) (see previous paragraph). • Remove the fan connector (18). • Loosen the 4 screws (8) located on the burner unit (7). • Remove the fan (7). • Screw the new fan to the burner unit (7). -
Page 48: Ignition Module / Ignition And Control Electrode / Sight Glass
• After fitting a new expansion vessel, fill 15.4.2 Ignition and control electrode and purge the appliance or installation • Remove the ignition and control if necessary. electrode connector (4) from the ignition module (1). 15.4 Ignition module / Ignition and control electrode / Sight glass •... -
Page 49: Control Panel
15.5 Control panel 15.5.2 User interface PCB 15.5.1 Main PCB Legend User interface retaining clips Main PCB harness User interface PCB Legend User interface retaining screws Hydraulic harness connector Combustion harness connector • Push on the 2 retaining clips (1) to Main PCB harness connector release the user interface. -
Page 51: Technical Data
16 Technical data Boiler type C13, C33, C53 Description Unit F 18 E SB F 24 E F 30 E Gas category 2H3P Heating Heating output at 80°C/60°C (P) 8.4 - 17.9 8.4 - 23.6 Efficiency calculated on net calorific value at 96 - 97.7 96 - 97.9 80/60°C... - Page 52 Description Unit F 18 E SB F 24 E F 30 E Combustion Fresh air flow rate (1013 mbar - 0°C) m3/h 21.8 28.5 35.2 Flue outlet flow rate 7.71 10.1 12.5 Flue outlet temperature at 80°C/60°C °C Flue outlet temperature at 50°C/30°C °C Values of product outlet (measured on nominal heating output with G20 reference gas): mg/kWh...
- Page 54 Saunier Duval, Nottingham Road Belper,Derbyshire DE56 1JT Tel. 00 44 (0)1773 525914 Fax. 00 44 (0)1773 828070 www.saunier-duval.co.uk...
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