Saunier Duval Themaclassic F30E Instructions For Use Installation And Servicing
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Saunier Duval Themaclassic F30E Instructions For Use Installation And Servicing

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Installation and Servicing

Themaclassic
F30E
Fanned Flue Combination Boiler
G.C. No. 47 - 920 - 36
Themaclassic
F30E SB
System Boiler
G.C. No. 41 - 920 - 45
This is a Cat I
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
Thank you for installing a new Saunier Duval appliance in your home.
Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a
This product is guaranteed for 24 months from the date of installation or 30 months from the date of manufacture,
whichever is the shorter, for parts. In addition this product is guaranteed for 12 months from the date of intallation or
18 months from the date of manufacture, whichever is the shorter, for labour.
The second year of the parts guarantee, from the beginning of the 13th month onwards after installation or
manufacture, is conditional upon the boiler having been serviced by a CORGI registered gas installer, in accordance
with the manufacturer's recommendations. We strongly recommend regular servicing of your gas appliance, but where
the condition is not met, any chargeable spare parts or components issued within the applicable guarantee period still
benefit from a 12 month warranty from the date of issue by the manufacturer.
We recommend you complete and return as soon as possible your guarantee registration return literature, supplied in
If your guarantee registration return literature is missing you can obtain a copy or record your registration by
telephoning the Heatcall Customer Service number 01773 828100.
REGISTER YOUR SAUNIER DUVAL APPLIANCE
One Contact Local Service

Instructions for Use

To b e l e f t w i t h t h e u s e r
Appliance
2H

Guarantee Registration

Comprehensive Guarantee.
the document envelope.
CALL 0208 247 9857
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
4000122704-1.05.02

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Summary of Contents for Saunier Duval Themaclassic F30E

  • Page 1: Instructions For Use

    Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers’ a Comprehensive Guarantee. This product is guaranteed for 24 months from the date of installation or 30 months from the date of manufacture, whichever is the shorter, for parts.

  • Page 2: Important Information

    If you see any exception to this rule, please contact your nearest Saunier Duval dealer. Thank you in advance for your assistance.

  • Page 3: Table Of Contents

    Contents CONTENTS DESCRIPTION SECTION PAGE No. Important Information Introduction Controls and Lighting INSTRUCTION Programmer Instructions for use F30E Only FOR USE Draining Safety Devices Servicing and Maintenance Technical Data Dimensions Heating System Design Domestic Hot Water System Design Boiler Schematic F30E Boiler Schematic F30E SB Boiler Location, Flue and Ventilation INSTALLATION...

  • Page 4: Introduction

    3A, maximum. This method of connection must be by a fused double pole isolating switch, with a minimum contact separation The Themaclassic F30E SB boiler is a wall mounted modulating of 3mm on both poles. The switch should be readily accessible boiler with electronic ignition providing central heating.
  • Page 5 If the fault continues call your Switch ON ( I ) Installation/Servicing company or Heatcall. The running lamp will (Saunier Duval’s own service organisation) using illuminate green the telephone number on the front cover of this literature.

  • Page 6: Programmer Instructions For Use F30E Only

    General description The Programmer is fitted as standard to the Themaclassic F30E and is an optional extra for the Themaclassic F30E SB. The programmer is factory preset which switches the boiler “ON” and “OFF” up to three times a day as shown below.
  • Page 7 Programmer Instructions for Use F30E Only To set the programmer ON and OFF times Note: The programmer can be set to give a minimum of one and a maximum of three ON and three OFF times. Place the slide switch to “SET”. Press the “enter”...

  • Page 8: Draining

    The boiler switches over to safety mode, the red light will flash. Should the boiler fail to operate during Commissioning, the Call a qualified service engineer or Heatcall (Saunier Duval’s most likely fault is that the gas supply to the boiler has not been...

  • Page 9: Technical Data

    1 Technical Data Heating Electrical Heat input (max) NET Q 32,6 kW Electrical supply 230 V ~ 50Hz 111,231 BTU/H Electrical rating 122 W fused at 3A Heat input (min) NET Q 13,3 kW Level of protection IPX4D 45,380 BTU/H Fuse rating 1,25mA Heat output (max) NET P...

  • Page 10: Dimensions

    • The boiler • The fixing jig and hanging bracket • The flue system Net lift weight (boiler only) Themaclassic F30E 37 kg Themaclassic F30E SB 36 kg Gross lift weight (boiler and packaging) Themaclassic F30E 40 kg Themaclassic F30E SB 39 kg Diagram 2.1...

  • Page 11: Domestic Hot Water System Design

    FLOW CONTROL POINT VALVE Diagram 3.1 Themaclassic F30E SB 4 Domestic Hot Water System Design F30E Only • Copper tubing or plastic Hep 0 may be used for the domestic Best operating comfort will be obtained from a supply pressure hot water system.

  • Page 12: Boiler Schematic F30E

    5 Boiler Schematic F30E 1 - Fan. 12 - Ignition module. A - Heating return B - Cold water inlet 2 - Air pressure switch. 13 - By-pass. C - Heating flow 3 - Heat exchanger. 14 - Gas control valve. D - Domestic hot water outlet 4 - Overheat thermostat.

  • Page 13: Boiler Schematic F30E Sb

    5a Boiler Schematic F30E SB 1 - Fan. 10 - Pump. A - Heating return. B - Heating flow. 2 - Air pressure switch. 11 - Heating thermistor. C - Gas. 3 - Heat exchanger. 12 - Ignition module. 4 - Overheat thermostat. 13 - By-pass.

  • Page 14: Boiler Location, Flue And Ventilation

    PROVIDING that adequate Horizontal extended flue pack. consideration is given for Servicing/Repairs at a later date. If Vertical flue pack. any doubt exists, contact the Saunier Duval's Technical Helpline 01773 828400. Twin flue pack. The minimum acceptable spacings from the terminal to Extensions, 90°...

  • Page 15: Fixing Jig Pack

    7 Fixing Jig Pack The fixing jig is made up as follows: Other components within the fixing jig pack. A - Heating return fitting with isolating valve (v). F - Hanging bracket B (F30E Only) - Cold water inlet fitting with isolating G - wall template valve (m).

  • Page 16: Piping System Installation

    8 Piping System Installation 8.1 Fixing jig, refer to diagram 7.1 • Note: It is important the hanging bracket and service cock 80 min. Rear top flue outlet bracket are fitted to a flat and true wall area for correct alignment with the boiler.

  • Page 17: Boiler Installation

    9 Boiler Installation 9.1 Statutory requirements FAN RETAINING EARTH The installation of this boiler must be carried out by a qualified BOLTS LEAD registered person in accordance with the relevant requirements of the current issue of: The Gas Safety (Installation and Use) Regulations The Building Regulations The local water company Byelaws The Building Standards Regulations (Scotland)

  • Page 18: Horizontal Rear Flue Installation

    9 Boiler Installation 9.4 Discharge safety valve, refer to diagram 9.4. DISCHARGE WARNING. It must not discharge above an entrance or window SAFETY or any type of public access area. VALVE (3 bar) A short discharge pipe is supplied in the fittings pack, when fitted to the safety valve it will end below the boiler.
  • Page 19 10 Horizontal Rear Flue Installation RUBBER 30mm SEALING COLLAR STANDARD FLUE ASSEMBLY INNER The combined kits A20097 include (1.) WALL - Flue duct pipe ............A - Air duct pipe ............B - External rubber sealing collar ......C - Self adhesive semi rounded seal ......D PLASTIC - Self adhesive seal ...........
  • Page 20 10 Horizontal Rear Flue Installation SELF POWER SUPPLY LEAD PLASTIC ADHESIVE SELF INTERNAL SEAL SAMPLE FLANGE ADHESIVE POINT GASKET INNER WALL EARTH FAN RETAINING LEAD Diagram 10.8 SELF BOLT (2 OFF) ADHESIVE INTERFACE SEMI STANDARD ROUND FLUE SEAL ASSEMBLY Diagram 10.5 RESTRICTOR Diagram 10.6 SELF...

  • Page 21: Horizontal Telescopic Top Flue Installation

    11 Horizontal Telescopic Top Flue Installation The Horizontal Telescopic Top Flue, Kit No. A2004500 is suitable for installations that require a flue length from 425 minimum to 659.5 maximum. If longer flueing is required extensions and bends are available, see note below.

  • Page 22: Horizontal Top Flue Installation

    12 Horizontal Top Flue Installation 12.1 The Horizontal Top flue - kit 86285 is suitable for installations that require a flue Max. Std flue length 930mm length from 300 minimum to 930 maximum Min. Std flue length 300mm (without extensions). If a shorter flue length is 70mm required the flue can be cut to suit, see diagrams 12.1 and 12.2 for minimum flue...
  • Page 23 12 Horizontal Top Flue Installation 12.4 Installation of horizontal top flue assembly • Fit rubber sealing collar (F), see diagram 12.3, into groove at the outer end of pipe (A). • Fit air duct pipe (A) into wall with groove to the outside. •...

  • Page 24: Electrical Connection

    Warning: This appliance must be wired in accordance with VOLTAGE these instructions. Any fault arising from incorrect wiring cannot be put right under the terms of the Saunier Duval guarantee. FREE HEATING Important: If a replacement supply cable is required it must be CONTROLS purchased.

  • Page 25: Commissioning

    14 Commissioning Please ensure the “Benchmark” logbook is completed and left with the user. The commissioning and first firing of the boiler must only be done by a qualified registered person. Gas installation It is recommended that any air is purged from the supply at the GAS INLET gas inlet test point on the gas valve, see diagram 14.1.
  • Page 26 14 Commissioning • Bleed each radiator to remove air, ensure all • Leave cap on automatic air vent on top bleed screws are re-tightened. of pump open. • If necessary repressurise the system, refer to procedure 4 • Open various hot water taps to bleed system •...

  • Page 27: Settings

    16 Settings Bypass The Themaclassic boiler has a built-in bypass. This must be adjusted according to the requirements of the system, refer to the flow rate pressure curve (diagram 1.1). The boiler is supplied with the built-in bypass open a half a turn. It is adjusted by turning the bypass screw (a), see diagram 16.1.
  • Page 28 17 Routine Cleaning and Inspection To Drain the Domestic hot water circuit (F30E Only) BOILER DRAIN VALVE • Close boiler isolating valve (c). • Turn on one or more hot water taps. To Drain the boiler • Close isolating screws on the isolating valves (b), (c) and (d) turn from vertical to horizontal to close.
  • Page 29 17 Routine Cleaning and Inspection 17.7 Combustion chamber cover 17.14 Sealed chamber cover seal check • Unscrew and remove the two screws securing combustion Check the condition of the seal, repalce as required. chamber cover to combustion chamber, see diagram 17.5. To replace remove the old seal, thoroughly clean the casing •...
  • Page 30 17 Routine Cleaning and Inspection BURNER RETAINING SCREWS BURNER GUIDE AIR PRESSURE SWITCH SENSING TUBE FLUE HOOD Diagram 17.7 FAN RETAINING EARTH HEAT EXCHANGER Diagram 17.9 BOLTS LEAD DOMESTIC WATER CLIP INLET FILTER HOUSING POWER SUPPLY LEADS F30E Only FILTER Diagram 17.10 Diagram 17.8 RETAINING CLIP...

  • Page 31: Fault Finding

    18 Fault Finding IMPORTANT: On completion of the fault finding task which has Before trying to operate the boiler make sure that : required the breaking or remaking of the electrical connections, • All gas supply cocks are open and that the gas supply has the continuity, polarity, short circuit and resistance to earth been purged of air.
  • Page 32 18 Fault Finding COMPONENT NORMAL MEASURE CHECK Gas control valve Under demand during ignition sparks: If 0 Volt: the gas control valve Resistance of coil 116Ω 24V dc for 1 to 2 seconds, then is not faulty. 12Vdc (constant) at the gas control If 24 Volts and then 12 Volts valve electrical connection.
  • Page 33 18 Fault Finding FAULT: NO HEATING The setting is too low or the boiler Is the heating set high enough ? is set to summer mode. Turn the setting up by turning the central heating temperature control knob clockwise. Is the room thermostat in demand ? Adjust the setting.
  • Page 34 18 Fault Finding F30E ONLY FAULT: NO HOT WATER, BUT THE HEATING IS WORKING Open it. Is the cold water inlet tap fully open ? Insufficient water pressure. Is the water pressure greater The appliance will not operate. than 0.5 bar ? Find out why the pressure is so low.
  • Page 35 18 Fault Finding FAULT: THE BURNER LIGHTS, THEN GOES OUT. The flame is spreading across the With the power turned off, check the whole burner, but not being detected. resistance between the spark electrode CHECK and terminal H23 on the control board (PCB).
  • Page 36 18 Fault Finding FAULT: THE RADIATORS ARE LUKE-WARM. Is the installation fitted with an The temperature of the radiators external sensor? depend on the outside temperature. If the room temperature is not sufficient, adjust Is the installation fitted with a The radiators will only be hot if the room thermostat? thermostat is demanding heat.
  • Page 37 18 Fault Finding FAULT: THE FAN DOES NOT START. Does the warning light flash 45 seconds Check the power from the room thermostat. after the start of the demand? Replace the interface board or control board (PCB). Check the fan (loose terminal connector, windings burnt out).

  • Page 38: Wiring Diagram F30E

    19 Wiring Diagram F30E AIR PRESSURE SWITCH IGNITION PLUG ELECTRODES SENSE ELECTRODE IGNITOR UNIT CONTROL VALVE OVERHEAT PUMP CH THERMOSTAT CHASSIS THERMISTOR EARTH WATER PRESSURE SENSOR THREE-WAY VALVE THERMOSTAT 2 INPUT 230V CONTROLS BOARD (FROST STAT) THERMOSTAT 1 INPUT (ROOM STAT) MAINS VOLTAGE EXTERNAL CONTROLS CONNECTION PLUG...

  • Page 39: Wiring Diagram F30E Sb

    19a Wiring Diagram F30E SB AIR PRESSURE SWITCH IGNITION PLUG ELECTRODES SENSE ELECTRODE IGNITOR UNIT CONTROL VALVE OVERHEAT PUMP CH THERMOSTAT CHASSIS THERMISTOR EARTH WATER PRESSURE SENSOR THERMOSTAT 230V CONTROLS BOARD 2 INPUT (FROST STAT) THERMOSTAT 1 INPUT (ROOM STAT) MAINS VOLTAGE EXTERNAL CONTROLS VOLTAGE...

  • Page 40: Replacement Of Parts

    20 Replacement of Parts To Drain the central heating circuit BOILER DRAIN VALVE • Open drain valve fitted at the lowest point in the system. • Allow air into the system by opening a radiator bleed screw or the boilers drain valve (a).
  • Page 41 20 Replacement of Parts 20.2 Fan, refer to Section 17.10. Before starting refer to the front of Section 20 Important information. • Remove the front panel, refer to Section 17.3. RETAINING CLIPS • Remove the sealed chamber cover, refer to Section 17.5. AIR PRESSURE •...
  • Page 42 20 Replacement of Parts 20.9 Burner injector assembly, refer to diagram BURNER 20.6. INJECTOR BAR Before starting refer to the front of Section 20 Important information. • Remove the front panel, refer to Section 17.3. • Lower the control panel, refer to Section 17.4. •...
  • Page 43 20 Replacement of Parts 20.13 Heat exchanger, refer to diagram 20.7. 20.16 User interface board, refer to diagram 20.10. Before starting refer to the front of Section 20 Important information. Before starting refer to the front of Section 20 Important information.
  • Page 44 20 Replacement of Parts CONTROL BOARD PCB (CONTROL BOARD) COVER Diagram 20.9 F30E shown CONTROL PANEL 230V CONTROLS BOARD MAINS SWITCH USER INTERFACE PROGRAMMER FOAM PACKING BOARD (F30E Only) Diagram 20.10 F30E shown 4000122704-1...
  • Page 45 20 Replacement of Parts 20.19 (F30E Only) Programmer, refer to HEX HEAD diagram 20.10. SCREW Before starting refer to the front of Section 20 Important (4 OFF) information. • Unclip control panel user interface and hinge forward . Do not PUMP HEAD strain the cables.
  • Page 46 20 Replacement of Parts 20.23 Boiler drain point, refer to diagram 20.13. Before starting refer to the front of Section 20 Important information. • Remove the front panel, refer to Section 17.3. • Lower the control panel, refer to Section 17.4. •...
  • Page 47 20 Replacement of Parts 20.26 Bypass valve, refer to diagram 20.15. Before starting refer to the front of Section 20 Important information. • Remove the front panel, refer to Section 17.3. AIR VENT • Lower the control panel, refer to Section 17.4. Drain down the boiler, refer to relevant part of Section 20.1.
  • Page 48 20 Replacement of Parts 20.30 Discharge safety valve, refer to diagram 20.19. Before starting refer to the front of Section 20 Important information. • Remove the front panel, refer to Section 17.3. PRESSURE • Lower the control panel, refer to Section 17.4. RELIEF VALVE •...
  • Page 49 20 Replacement of Parts 20.33 Igniter unit, refer to diagram 20.22. Before starting refer to the front of Section 20 Important information. • For ease of access remove the right hand side panel, refer to Section 17.6. • Disconnect electrical connections. IGNITER •...
  • Page 50 20 Replacement of Parts 20.35 Expansion vessel EXPANSION Renewal of the expansion vessel requires the boiler to be VESSEL removed from the wall. As an alternative, a separate expansion vessel of the same specification may be connected as close as possible to the boiler, leaving the original in position, refer to the installation instructions.
  • Page 51 20 Replacement of Parts 20.36 Sealed chamber cover seal, refer to diagram 20.25 Before starting refer to the front of Section 20 Important information. • Remove the front panel, refer to Section 17.3. SEALED • Remove the sealed chamber cover, refer to Section 17.5. CHAMBER COVER •...

  • Page 52: Spare Parts

    21 Spare parts When ordering spare parts, quote the part number and description, stating the appliance model number and serial number from the data badge. Short parts list Description Part No. G.C. No. Central heating thermistor S57398 S10119 Air pressure switch S57441 F30E Only Domestic water flow sensor S57202...

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