Service Schedule (Sx); Service Schedule - KTM 150 SX Owner's Manual

2012
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SERVICE SCHEDULE (SX)

Service schedule

8.1
Change the gear oil.
(125/150 SX)
x
Change the gear oil.
(250 SX)
x
Check the front brake linings. (
Check the rear brake linings. (
Check the brake discs. (
p. 60)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. (
Change the foot brake cylinder seals.
Check the free travel of the foot brake lever. (
Check the frame and swingarm.
Check the swingarm bearing.
Check the shock absorber linkage.
Conduct a minor fork service. (All SX models)
Conduct a major fork service. (All SX models)
Check the tire condition. (
Check the tire air pressure. (
Check the wheel bearing for play.
Check the wheel hubs.
x
Check the rim run-out.
x
Check the spoke tension. (
Check the chain, rear sprocket, engine sprocket, and chain guide. (
Check the chain tension. (
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation.
Check the fluid level of the hydraulic clutch. (
Check the front brake fluid level. (
Check the free travel of the hand brake lever. (
Check the play of the steering head bearing. (
Change the piston and check the cylinder.
Change the piston and check the cylinder. (under difficult riding conditions)
Change the spark plug and spark plug connector.
Change the spark plug and spark plug connector.
Check the intake diaphragm.
Check the exhaust control for functioning and smooth operation.
Check the clutch.
x
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect
routing.
x
Check the antifreeze and coolant level. (
Check the cables for damage and routing without sharp bends.
Check that the throttle cables are undamaged, routed without sharp bends and set correctly.
Clean the air filter and air filter box.
Change the glass fiber yarn filling of the main silencer.
Check the screws and nuts for tightness.
Check the idle.
x
Final check: Check the vehicle for safe operation and take a test ride.
Make the service entry in KTM DEALER.NET and in the service record.
S10A: Every 10 service hours - corresponds to about 70 liters of fuel (18.5 US gal) / after every race
S20A: Every 20 service hours - corresponds to about 140 liters of fuel (37 US gal)
S30A: Every 30 service hours - corresponds to about 210 liters of fuel (55.5 US gal)
p. 62)
p. 66)
p. 65)
x
p. 64)
x
x
x
x
x
p. 70)
p. 71)
x
p. 71)
p. 51)
p. 57)
p. 61)
p. 60)
p. 42)
x
x
(125/150 SX)
(250 SX)
x
x
p. 76)
(
p. 47)
x
x
x
p. 52)
x
x
x
x
(
p. 48)
x
24
S10A
S20A
S30A

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