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Preface and General Safety Standards
Part 1: Operating Instructions cl. 577-1111
1.
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.
Normal use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.
4.
4.1
Threading the needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2
Winding the hook thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3
Inserting the bobbin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.4
4.5
Lifting the sewing cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.6
Regulating the sewing cage pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.7
Setting the buttonhole length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.8
Setting the number of stitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.9
4.10
Thread tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.
Control and control panel
5.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2
Keys on the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3
6.
6.1
6.2
Interruption of th4e sewing cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.3
Monitoring the hook thread by counting the buttonholes . . . . . . . . . . . . . . . . . . . . . . . . 23
7.
7.1
Cleaning and checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.
Auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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Summary of Contents for Duerkopp Adler 577-1111
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Page 1: Table Of Contents
Home Contents Page: Preface and General Safety Standards Part 1: Operating Instructions cl. 577-1111 Product description ......... . . 5 Normal use . - Page 2 Stand set for longitudinal installation Stand set for transversal installation Stand set for transversal/longitudinal operation...
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Page 3: Product Description
Product description The DÜRKOPP ADLER 577-1111 is an automatic double lockstitch machine with bottom and top feed for sewing buttonholes with two straight bars. Normal sewing mode: During the sewing process the fabric face ( the face seen) ) is up. The machine can be supplied in three installation variants ( see on the left ). -
Page 4: Technical Data
Technical data Machine heads: Class 577-1111 Needle system: System 265, needle point slightly rounded off Needle thickness: 70 - 100, Standard 80 Threads: Synthetic threads, and cotton-coated synthetic threads Up to 65/2 Nm Stitch type: Double lockstitch Speed: up to. 4000 rpm ( adjustable ) Number of stitches Per seam pattern: 76 - 510... -
Page 5: Operation
Operation Threading the needle CAUTION: DANGER OF ACCIDENTS ! Turn off main switch! Switch off the machine before threading the needle. – Thread then needle according to the illustration. -
Page 6: Winding The Hook Thread
Winding the hook thread – Slip the reel onto its stand. – Thread the hook according to the illustration. – Slip the bobbin onto the bobbin winder 1 . – Wind the hook thread clockwise about 5 times around the bobbin core. - Page 7 Threading the bobbin – Insert the full bobbin into the bobbin case top. When unwinding the thread, the bobbin must turn clockwise. – Pass the hook thread through the slit 6 and under the spring 7. – Depending on the buttonhole to be sewn, pass the hook thread through the slit 9 for a raised buttonhole ( more thread will be advanced across the hook back) ) or through the slit 10 for a flat buttonhole ( less thread ).
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Page 8: Changing The Needle
Changing the needle CAUTION: DANGER OF ACCIDENTS ! Turn off main switch! Switch off the machine before changing the needle! Knife side – Loosen the screw 1. – Remove the neelde from its bar. – Introduce the new needle as deep as possible into its bar a. –... -
Page 9: Lifting The Sewing Cage
Lifting the sewing cage The sewing cage 2 will be lifted only if the main switch is turned on and if following conditions exist: – Sewing cage in initial position ( rear p. ) – Thread take-up lever in top dead-center position ( needle in upper position ) If the thread take-up lever does not stand in its top dead-center position ( error message in the display of the control panel: "_0 1 0"... -
Page 10: Setting The Buttonhole Length
Setting the buttonhole length CAUTION: DANGER OF ACCIDENTS ! Turn off main switch! Turn off the machine before changing the buttonhole length! – Remove the crank 1. – Open the cover 2 completely. – Loosen the screw 3. – Reset the lever 4 in the crank. –... -
Page 11: Setting The Number Of Stitches
Setting the number of stitches CAUTION: DANGER OF ACCIDENTS ! Turn off main switch! Switch of the machine before changing the number of stitches! – Remove the crank. – Open the cover 2.completely – Change the gears 6 in pairs according to the table. –... -
Page 12: Changing And Adjusting The Knife
Changing and adjusting the knife CAUTION: DANGER OF ACCIDENTS ! Turn off main switch! The sewing cage must stand in its initial position, because otherwise the knife will knock against the cage! Switch on the adjustment aid before installing the knife! Remove the knife –... - Page 13 – Insert new knife ( loosen nut 1 ) and push it first up to the top. NOTE ! It is absolutely necessary to note that the distance between the upper thread scissors and the knife bottom amounts to at least. 1 mm. –...
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Page 14: 4.10 Thread Tension
4.10 Thread tension The machine head has been set in the factory for sewing buttonholes with flat bartacks and with raised lips. Pre-tension The pre-tension 4 is always active. It serves for stabilising the needle thread. It should be set to the minimum value ( 5-10 g ). The pre-tension 4 has scarcely any influence on the seam pattern. -
Page 15: General
– Adjust the bartacking tension 6 so that the maximum possible quantity of the thread unwound is consumed during the sewing process. But ensure that the thread does not flatter above the pre-tension and that it is not torn. – Thread the needle according to the chapter 4.1. -
Page 16: Keys On The Control Panel
Keys on the control panel Function Adjustments Call up/end programming mode ( Only in the programming mode ) Displaying the parameter value / Rendering the parame- ter value for a change Quitting a parameter entry with a simultaneous change to the next parameter Direct function: Increase the speed... -
Page 17: Changing Parameter Values
Function Adjustments Key 4 Only when the Programming mode and "F - 020" are set to "on" connect/disconect the knife Key A ( without function ) Key B Direct function: Only when the parameter adjustment "F - 195" corresponds to "4" Short operation: Reset the hook thread counter ( after bobbin change ) Operation time longer than 1 second:... - Page 18 Parameter list on the operator level Parameter Denomination Adjustment Standard F - 000 Buttonhole counting On/Off (This function is only possible when the machine speed display, Parameter "F - 139", is switched off ) F - 001 Reset buttonhole counting F - 020 Adjustment aid for the knife and for the thread cutter, connected me-...
- Page 19 State Display Display Denomination InF P1 Error in the determination of the after-running stitches. The number of the after-running stitches is too low. InF P2 Error in the determination of the after-running stitches. The number of the after-running stitches is too high. The machine runs The hook thread monitor can be switched on.
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Page 20: Sewing
Sewing NOTE ! Do not start sewing with the machine before is has been fully assembled and before, among others, all the protective devices has been installed.! Normal sewing process Start the sewing process – Turn on the main switch. –... -
Page 21: Monitoring The Hook Thread By Counting The Buttonholes
Go on sewing After an interruption, there are three possibilities to continue the sewing process: – Continue the sewing process out of the actual position by treading the pedal forwards BLICKFANG-STR = Take the sewing cage to the desired point by turning the crank and restart the sewing process here –... -
Page 22: Maintenance
Maintenance CAUTION: DANGER OF ACCIDENTS ! Turn off main switch Switch off the machine before proceeding to any maintenance work! The maintenance work must be carried out at least at the intervals specified in the table ( see the column Service hours ). Cleaning and checking Maintenance work to be carried out Explanation... -
Page 23: Lubrication
Lubrication CAUTION: DANGER OF ACCIDENTS ! Oil can irritate the skin! Avoid long contacts with the skin! Wash the contaminated skin thoroughly! NOTE ! The handling and the disposal of mineral oils is subject to legal regulations. Deliver waste oil exclusively to an authorized reception center! Protect your environment, do not spill any oil! For filling the oil supply containers, used exclusively the lubrication oil ESSO SP-NK 10 or an equivalent oil with the following specification:... -
Page 24: Auxiliary Equipment
Auxiliary equipment Auxiliary equipment Reference No.. Designation 0577 211324 Vulkollan-coated cloth presser cage and smooth fabric feeder for E 113/22 0577 211424 Vulkollan-coated cloth presser cage and smooth fabric feeder for E 114/22 0577 211444 Vulkollan-coated cloth presser cage and smooth fabric feeder for E 114/35 9822 510000 Stand-type halogen sewing light 9822 510011...
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