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Char-Broil 463271009 Product Manual
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Char-Broil 463271009 Product Manual

Char-Broil 463271009 Product Manual

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PRODUCT
GUIDE
MODEL
463271009
IMPORTANT:
Fill o ut t he product record i nformation
below,
Serial Number
See r ating label on grifl for s erial number,
Date Purchased
/
Forsupportand to registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-888-430-7870.
Estimated assembly time: 30 - 45 minutes
The following are trademarks
registered by W.C. Bradley Co. in the U.S. Patent and Trademark
Office: Char-Broil®; America's
Legendary
Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®;
CB940®; Char-Diamonds®;
Char-Broil Charcoal/Gas®;
DiamondFlame®;
Everybody Grills®; Everybody Outside®;
FastStart®;
Fireball®; Firenzy®; FlavorMaster_;
Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker
Company®;
Oklahoma Joe's®; Patio Bistro®; Patio Caddie®;
Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
_i_:
The following are trademarks of W.C. Bradley Co.: Commercial
Series
TM
; Designer Series
TM
; Grill2Go® AdvantageTM; Longhorn TM; Double CheffM; QuickSet
TM
Ready When You Are
TM
; Hog and Yard Bird TM; Y OU Bring the PartyTM; SureFire TM;Universal Grill Parts
TM
TEC
TM
is a trademark of Tec Infrared Grills,
Protected under one or more of the following U.S Patents: 4_989,579; 5 ,421,319; 5A58,309; 5_579_755; 5,996,573; 6_It4,666; 6,t35,104; 6,209_533;6,279,566; 6,331,108;6,484_900;6,526,876;6_595_197; 6 ,640,799; 6_640,803; 6 _729_873; 6 ,739,473;6_749_424
6,863,100; 6,935,327;6_951,213; 6 792,935; 7,047_590; D 364,535; D372_637;D373,701;D377_735;D383,035; D397_9t0;D405,643; D406,005; D406_009 ; D413_043;D413_229;D4t4,982; D415_388;D4t6,164; D416A41; D4t7,587; D417_588; D 422,516; D423_876;
D42&303; D43g,772; D435_396;D436,004; D438,059; D43&060; D438A27; D439_110;D442,505;D443,179; D443,354; D443,464; D447,384;D447,385; D447,909; D448,610; D448,614;D448,615; D448,6t6; D448,975; D449,492;D450,544; D451,759; D454,028;
D454,03t; D455,205; D455,206; D456,202; D456_222;D456_223;D457,789; D458,520;D458,760; D45&802; D459_088;D459,148D459_t49; D459_t6t; D459,163;D459,586; D459,943; D460,312; D460_313;D460_318; D 461,359; D465,123; D465_693;D466,307;
D466,439; D466,752; D473A14; D474_371;D477,498; D477,501; D477,504; D477,506; D477,746;D478A71; D478A72; D480_914;D491A10; D494_009;D494,413; D498,523; D500,359; D504,048; D530,098; D535_000;Canada: 87,743; 87,744;97_504;99_355;
102,037; 104,200; 2_315_567; 2,336_036; F rance:010,231; 010,422; 010_590;010_849;1,089,646;Germany: 1_089_646; SouthKorea: 384_565;China: 99,127,066.5;United Kingdom:2_099,402;1_089_646 OtherPatentsPending
© 2008 W C.Bradley Company
TM REVISION
00
© 2008 Char-Broil,LLC Columbus,GA 31902
Printed in China
Assembly instructions © 2008
1 o/1"7/08.
8oo 185,25

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Summary of Contents for Char-Broil 463271009

  • Page 1 D466,439; D466,752; D473A14; D474_371;D477,498; D477,501; D477,504; D477,506; D477,746;D478A71; D478A72; D480_914;D491A10; D494_009;D494,413; D498,523; D500,359; D504,048; D530,098; D535_000;Canada: 87,743; 87,744;97_504;99_355; 102,037; 104,200; 2_315_567; 2,336_036; F rance:010,231; 010,422; 010_590;010_849;1,089,646;Germany: 1_089_646; SouthKorea: 384_565;China: 99,127,066.5;United Kingdom:2_099,402;1_089_646 OtherPatentsPending © 2008 W C.Bradley Company TM REVISION © 2008 Char-Broil,LLC Columbus,GA 31902 Printed in China Assembly instructions © 2008 1 o/1"7/08.
  • Page 2 For Your Safety ........If you smell gas: Use and Care ........Limited Warranty ........1. Shut off gas to the appliance. Parts List .......... 2. Extinguish any open flame. 3. Open lid. Parts Diagram ........4. If odor continues, keep away from the Assembly ........

  • Page 3: California Proposition

    CAUTIO. CALiFORNiA P ROPOSiTiON 65 1.Combustion by-products produced whenusing exceed weight limit of the Using pots larger than 6 quarts in capacity could ..this productcontain chemicals known to the State of side burner shelf, ..California to cause cancer, birth defects, and other resulting in failure _,,......
  • Page 4 LP Cylinder *The LP cylinder used with your grill must meet the following requirements: ,Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the ,LP cylinders must be constructed and marked in accordance appliance or in an enclosed area.
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,A, Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
  • Page 9 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
  • Page 10 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 11 BOTTOM SHELF FLAME TAMER TANK SCREW, F/BOTTOM SHELF COOKING GRATE CASTER, LOCKING GRATE, F/SB CASTER, FIXED WARMING RACK CART LEFT SIDE PANEL GROMMET, F/REGULATOR HOLE CART RIGHT SIDE PANEL CART LOWER BACK PANEL FRONT BRACE Not Pictured: HEAT SHIELD, F/TANK LEFT RAIL, F/GREASE TRAY RIGHT RAIL, F/GREASE...
  • Page 12 ..ii)/ ¥Y p----_:{ Pp----_ _ Ii ......_---T AA -----_ _---AA...
  • Page 13 ttach thetwo lockingcasters attherearofthebottom shelf a ndthetwofixedcasters a tthefront. Use theprovided caster w rench t ofullytighten c asters. Fixed caster--..,___ ... Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20xl/2" screws, 7ram lock washers, and 7ram flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf.
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using four 114-20x112"screws, 7ram lock washers, and 7ram flat washers on each side. Lower back panel 114-20x112"screw 7ram lock washer 7ram flat washer...
  • Page 15 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 114-20x11/2" s crew, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps.
  • Page 16 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one 114-20x11/z '' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8"...
  • Page 17 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 114-20x11/2 '' screws, 7ram lock washers, and 7ram flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART, Note:someparts omitted...
  • Page 18 Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
  • Page 19 Inside of cart, insert rear shield tab into left slot on upper of lower back panel. Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A. Attach front shield tabs under front brace and attach right and left rails under front brace with three #8x3/8"...
  • Page 20 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Right door f" .... Hinge pin on bottom Left door of door Pull out the knobs from control panel.
  • Page 21 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flametamer Place cooking grates onto the firebox as shown, insert the two wire ends at rear of warming rack into holes in back of firebox.
  • Page 22 Onback ofgrill, s lide grease t rayintoopening i nupper b ack panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage, Grease tray LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).

  • Page 23: Troubleshooting

    EMERGENCIES" if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom •Damaged hose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalvethosefregulator. If burned, hose, discontinueuseof productuntila plumberhas investigated cause and corrections are made.
  • Page 24 Troubleshooting (continued) ELECTRONIC iGNiTiON: Burner(s)will not light usingignitor. •Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) •Nospark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not •See "GAS iSSUES:"on previouspage. matchlight.

  • Page 25: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" •Battery not installed anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+" end up controlknobturnedto and "-" enddown.) _' ; no noisecan be heardfrom spark •Deadbattery, •Has batterybeen used •Replacebatterywith newAA-sizealkalinebattery. module, previously? •Checkto insurethreadsare...
  • Page 27 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACQMPRA.
  • Page 28 Please visit us at www.charbroil.com and click on the Buy Online link to find grilling tools and accessories, maintenance items, covers, grill parts, Char-Broil ® grills and cookers, and of course, the famous Oklahoma Joe's ®sauces, rubs, and marinades. We also have a Special Offers section, so be sure to check often for specials deals.