Char-Broil 463271108 Product Manual
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Char-Broil 463271108 Product Manual

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MODEL 463271108 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463271108 • 80016258 • 03-20-08

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Summary of Contents for Char-Broil 463271108

  • Page 1 MODEL 463271108 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 WARNING DANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS To insure your satisfaction and for follow-up service, For Your Safety ........2 Grill Service Center.
  • Page 4 LP Cylinder Valve • A disconnected LP cylinder in USE AND CARE storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces DANGER such as a carport, garage, porch, covered Safety patio or other building.

  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.

  • Page 6: Grill Service Center

    Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame Turn controls and gas source or tank OFF when not in LOW position than seen on HIGH. Perform burner flame check on sideburner, also.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! 2. Remove cooking grates and flame tamers. 3.
  • Page 10 Food Safety Food safety is a very important part of enjoying the outdoor ¨ç cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: ¨è Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat ¨é...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.

  • Page 12: Parts List

    Key Qty Description Part # PARTS LIST – Model No. 463271108 Door Handle ..... 80010447 Key Qty Description Part # Right Door Assembly .

  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463271108 463271108 • 13...

  • Page 14: Assembly

    ASSEMBLY – Model No. 463271108 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Front Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 15 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel Upside 1/4-20x1/2”...
  • Page 16 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: Do not fully tighten screws as some adjustments may need to be made when installing Doors on step 15. 1/4-20x1½”...
  • Page 17 Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x1/2” screw, 7mm 7mm flat 7mm lock washer lock washer, and 7mm flat washer in upper hole. Use one 1/4- washer 20x1½”...
  • Page 18 Install bezel with “OFF” at top. First, remove the two screws and lock washers from the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Secure using lock washers and screws that were removed from bracket.
  • Page 19 Under sideburner shelf, attach sideburner ignitor wire to electrode (A). Place burner cap onto sideburner(B). Attach sideburner cap clip (C). Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. Sideburner cooking grate Sideburner cap clip Sideburner Ignitor Wire Burner cap Sideburner...
  • Page 20 Insert end of tank wire (without hole) into back of lower back panel. Attach other end to bottom of front brace with a #8x5/8” self-tapping screw. Tank Wire Get electronic wire of the tank gauge from the hole on the bottom shelf to the cart inside and get it out the left side panel hole show (A).Connect the wire to the tank gauge display at the rear of the left side fascia show (B).
  • Page 21 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. NOTE: Once doors are installed adjust Door Brace up or down to adjust for proper door clearance, then tighten screws to Door Brace from step 5.
  • Page 22 Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate LP CYLINDER IS SOLD SEPARATELY.
  • Page 23 On back of grill, slide grease tray into opening in upper back CAUTION panel. Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray Unscrew electronic ignition button on front of control panel. Insert one AA battery into ignitor, negative (—) end first. Replace button show (A).

  • Page 24: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 25 Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 26 Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...
  • Page 27 Page Blank Intentionally 463271108 • 27...

  • Page 28: Limited Warranty

    In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241--7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above.
  • Page 29 Page Blank Intentionally 463271108 • 29...

  • Page 30: Registration Card

    Please register your product online at: www.grillregistration.com (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED.
  • Page 31 Page Blank Intentionally 463271108 • 31...
  • Page 32 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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