Char-Broil 463270610 Product Manual
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Char-Broil 463270610 Product Manual

Charbroil 463270610: user guide
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
© 2009 Char-Broil, LLC Columbus, GA 31902
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
®
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
PRODUCT GUIDE
MODEL 463270610
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 30 minutes
Assembly instructions © 2009
10/19/09 • G351-001-020801

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Summary of Contents for Char-Broil 463270610

  • Page 1 Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;...

  • Page 2: Table Of Contents

    CAUTION For residential use only. Do not use for commercial cooking. THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
  • Page 3 Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces. • This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location.

  • Page 4: Use And Care

    •Do not store an LP cylinder in an area where children play. LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

  • Page 5: Connecting Regulator To Lp Cylinder

    •Do not smoke during leak test. •Do not use an open flame to check for gas leaks. •Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
  • Page 6 • Outdoor gas appliance is not intended to be installed in or on an RV. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. • Do not use grill until leak-tested.
  • Page 7 Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.

  • Page 8: Match-Lighting

    Knobs lock in valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to position. Valves should turn smoothly. Hose Check •...

  • Page 9: Spider Alert

    SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE...

  • Page 10: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 11: Parts List

    CASTER, FIXED HARDWARE F/ TOP LID ASSEMBLY RUBBER BUMPER, LID NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. Not Pictured: Key Qty Description …...

  • Page 12: Parts Diagram

    PARTS DIAGRAM...

  • Page 13: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two Non-lock casters at the front. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with magnet must be on left side of bottom shelf.
  • Page 14 Regulator hose Right side panel Left side panel On back of grill, place upper back panel between side panels. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side.
  • Page 15 Pull out the two knobs from control panel. Insert temperature gauge stem into the bigger hole above knob bezel, shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, shown B/C. Re-install the two knobs.

  • Page 16: Right Side Shelf

    Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw, 7mm flat washer, 7mm lock washer and 1/4” nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf untill they gather up, shown D.
  • Page 17 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach right side shelf using three 1/4”-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown B. Attach rear of shelf using one 1/4-20x1½” screw, 7mm lock washer, and 7mm Attach front of shelf and fascia using one #8x3/8”...
  • Page 18 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
  • Page 19 Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut and cap, shown A.
  • Page 20 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.
  • Page 21 On back of grill, slide grease tray into opening in upper back panel. Unscrew electronic ignition cap Replace the cap. on cart right side panel. Insert AA battery into ignitor, negative (—) end first. CAUTION Failure to install grease tray will...
  • Page 22 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 23: Troubleshooting

    Connecting Regulator to the LP Cylinder. • Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After fire is out and grill is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.
  • Page 24 • See “Match-Lighting” section of Use and Care. • Check for gas in LP cylinder. • Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill.

  • Page 25: Troubleshooting - Electronic Ignition

    • Are output connections on • Remove and reconnect all output connections at and tight? module and electrodes. • If possible, observe grill in • If sparks are observed other than from burner(s), dark location. Operate wire insulation may be damaged. Replace wires.
  • Page 26 NOTES...

  • Page 27: Registration Card

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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