Char-Broil 463271309 Product Manual

Char-broil gas grill user manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™;
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463271309
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-430-7870.
Griddle for Outdoor Stovetop
Visit www.charbroil.com
Estimated assembly time: 30-45 minutes
®
®
Printed in China
See rating label on grill for serial number.
sold separately.
to purchase.
Assembly instructions © 2008
10/07/08 • 80007825
TM REVISION 00

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Summary of Contents for Char-Broil 463271309

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®;...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 4: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur.
  • Page 5: For Your Safety

    LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. •...
  • Page 8 WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
  • Page 9: Spider Alert

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...
  • Page 10: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 11: Parts List

    PARTS LIST Qty Description 1 BOTTOM SHELF 1 TANK SCREW, F/ BOTTOM SHELF 2 CASTER, LOCKING 2 CASTER, FIXED 1 CART LEFT SIDE PANEL 1 GROMMET, F/ REGULATOR HOLE 1 CART RIGHT SIDE PANEL 1 CART LOWER BACK PANEL 1 FRONT BRACE 1 HEAT SHIELD, F/ TANK 1 LEFT RAIL, F/ GREASE TRAY 1 RIGHT RAIL, F/ GREASE TRAY...
  • Page 12: Parts Diagram

    PARTS DIAGRAM...
  • Page 13: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. 7mm flat washer This step requires two people to lift and position grill head...
  • Page 15 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps.
  • Page 16 Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer,7mm lock washer and 1/4”nut in upper hole; and using 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using two 1/4-20x3/4”...
  • Page 17 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
  • Page 18 Insert sideburner burner into left shelf. shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. sideburner ignitor wire to electrode. engages sideburner valve, shown C. Wing nut electrode ignitor wire Place sideburner lid onto left shelf and align holes in back of lid with hinge holes. Secure lid to hinges using four #10-24x3/8” screws, 5mm flat washers, 5mm lock washers, and #10-24 hex nuts.
  • Page 19 Place sideburner grate onto sidebruner shelf. Sideburner grate Inside of cart, insert rear heat shield tabs(without holes) into three slots between upper and lower back panels, shown A. Attach shield tabs under front brace with three #8x3/8” self-tapping screws. slots beneath grease tray opening in rear upper panel. Some components not shown for illustration purposes.
  • Page 20 Inside of cart, insert end of tank wire (without hole) into back of lower back panel. Attach other end to bottom of front brace with a #8x3/8” self-tapping screw. Front brace #8x3/8” self-tapping screw Tank wire end of tank wire Inside of cart, insert tank exclusion wire ends into lower back panel.
  • Page 21 Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart right side panel with the nut, shown A. Insert AA battery into ignition module, negative ( Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the electronic ignition module.
  • Page 22 Pull out the knobs from control panel. Insert temperature gauge stem into the biger hole above knob bezel,shown A. Make the temperature gauge attached on the panel. Push the temperature gauge downward till it clips on the panel, shown B/C. Re-install the knobs. Temperature gauge Knob Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in...
  • Page 23 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. On back of grill, slide grease tray into opening in upper back panel. Cooking grate CAUTION Failure to install grease tray will...
  • Page 24 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
  • Page 25: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from •Damaged hose. cracked/cut/burned hose. Gas leaking from LP •Mechanical failure due to rusting or cylinder.
  • Page 26 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. •No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. •Sparks, but not at electrode or at full strength. Burner(s) will not •See “GAS ISSUES:”...
  • Page 27 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I •Battery not installed No sparks appear at any electrodes when properly. control knob turned to ; no noise can be heard from spark •Dead battery. module. •Button assembly not installed properly. •Faulty spark module.
  • Page 31: Registration Card

    REGTEMP REV00...

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