Avery Dennison ALS 204 User Manual page 4

C
ONTENTS
2.4 Function descriptions
2.4.1 Overview of functions . . . . . . . . . . . . . . . . . . 30
2.4.2 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Function descriptions . . . . . . . . . . . . . . . . . . . . 32
Quick setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.4.3 LABEL SETUP menu . . . . . . . . . . . . . . . . . . 32
2.4.4 MACHINE SETUP menu . . . . . . . . . . . . . . . 33
3 Before operation
3.1 Electrical connections
3.1.1 Power supply connection . . . . . . . . . . . . . . . 34
Checking the power supply setting . . . . . . . . . . 35
Connecting the power cable.. . . . . . . . . . . . . . . 35
3.1.2 Connecting sensors . . . . . . . . . . . . . . . . . . . 36
3.2 Inserting label material
3.2.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.2 Inserting a label roll. . . . . . . . . . . . . . . . . . . . 38
Removing spent backing paper. . . . . . . . . . . . . 38
Removing glue residue . . . . . . . . . . . . . . . . . . . 38
Inserting a new label roll . . . . . . . . . . . . . . . . . . 38
3.2.3 Threading the label roll . . . . . . . . . . . . . . . . . 39
Threading guide . . . . . . . . . . . . . . . . . . . . . . . . 39
Threading the label roll at the dispensing edge. 40
Threading the label roll onto the drive roller . . . 41
Fastening the label roll to the rewinder . . . . . . . 41
3.3 Mechanical settings
3.3.1 Adjusting the unwinder's core diameter . . . . 42
3.3.2 Positioning the pressure roller . . . . . . . . . . . 42
3.3.3 Positioning the label sensor . . . . . . . . . . . . . 43
3.3.4 Setting the dancer arm restoring force . . . . . 43
4 Operation
4.1 Start-up and shutdown
4.1.1 Turning on the unit . . . . . . . . . . . . . . . . . . . . 44
4.1.2 Starting label dispensing. . . . . . . . . . . . . . . . 44
Dispensing with a product sensor . . . . . . . . . . . 44
Dispensing without a product sensor . . . . . . . . 44
4.1.3 Stopping/Continuing the dispensing process 44
4.2 Configuration and monitoring
4.2.1 Function menu settings . . . . . . . . . . . . . . . . 45
Label pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Label stop position. . . . . . . . . . . . . . . . . . . . . . .45
Dispensing speed . . . . . . . . . . . . . . . . . . . . . . .46
Suppressing start signals . . . . . . . . . . . . . . . . .46
Label position on the product . . . . . . . . . . . . . .47
4.2.2 Monitoring functions . . . . . . . . . . . . . . . . . . . 48
Material end / Roll diameter. . . . . . . . . . . . . . . .48
Missing labels . . . . . . . . . . . . . . . . . . . . . . . . . .49
Material tear. . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.3 Using product profiles
4.3.1 What are product profiles? . . . . . . . . . . . . . . 50
4.3.2 Loading a product profile . . . . . . . . . . . . . . . 50
4.3.3 Storing a product profile . . . . . . . . . . . . . . . . 50
Selecting the memory location . . . . . . . . . . . . .50
Entering profile names. . . . . . . . . . . . . . . . . . . .50
4.3.4 Deleting a product profile . . . . . . . . . . . . . . . 51
5 After operation
5.1 Maintenance and cleaning
5.1.1 Replacing fuses . . . . . . . . . . . . . . . . . . . . . . 52
5.1.2 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . 53
5.1.3 Regular maintenance . . . . . . . . . . . . . . . . . . 54
Removing paper debris . . . . . . . . . . . . . . . . . . .54
Renewal of the dust filter liner (ALS 256) . . . . .54
6 Operational failures
6.1 Status messages
6.1.1 Types of status messages . . . . . . . . . . . . . . 55
Error messages . . . . . . . . . . . . . . . . . . . . . . . . .55
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.1.2 List of warnings . . . . . . . . . . . . . . . . . . . . . . 55
6.1.3 List of error messages . . . . . . . . . . . . . . . . . 56
7 Appendix
7.1 EC declarati on of conformity
4
ALS
20x
256
GB