Avery Dennison ALS 309 User Manual page 4

C
ONTENTS
3 Before operation
3.1 Electrical connections
3.1.1 Power supply connection . . . . . . . . . . . . . . . 34
Connecting the power cable . . . . . . . . . . . . . . . 34
Disconnecting the power cable . . . . . . . . . . . . . 34
3.1.2 Connecting sensors . . . . . . . . . . . . . . . . . . . 35
3.2 Inserting label material
3.2.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.2 Inserting a label roll. . . . . . . . . . . . . . . . . . . . 37
Removing spent backing paper. . . . . . . . . . . . . 37
Removing glue residue . . . . . . . . . . . . . . . . . . . 37
Inserting a new label roll . . . . . . . . . . . . . . . . . . 37
3.2.3 Threading diagrams . . . . . . . . . . . . . . . . . . . 38
Threading the label web at the dispensing
edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Threading the label web onto the drive roller . . 42
Threading the label web to the rewinder . . . . . . 42
3.2.4 Splice unit application . . . . . . . . . . . . . . . . . . 43
3.3 Mechanical settings
3.3.1 Adjusting the unwinder's core diameter . . . . 44
3.3.2 Positioning the pressure roller . . . . . . . . . . . 44
3.3.3 Positioning the label sensor . . . . . . . . . . . . . 45
3.3.4 Setting the dancer arm restoring force . . . . . 45
4 Operation
4.1 Start-up and shutdown
4.1.1 Turning on the unit . . . . . . . . . . . . . . . . . . . . 46
4.1.2 Starting label dispensing. . . . . . . . . . . . . . . . 46
Dispensing with a product sensor . . . . . . . . . . . 46
Dispensing without a product sensor . . . . . . . . 46
4.1.3 Stopping/Continuing the dispensing process 46
4.2 Configuration and monitoring
4.2.1 Function menu settings. . . . . . . . . . . . . . . . . 47
Label pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Label stop position . . . . . . . . . . . . . . . . . . . . . . 47
Dispensing speed . . . . . . . . . . . . . . . . . . . . . . . 48
Suppressing start signals . . . . . . . . . . . . . . . . . 48
Label position on the product . . . . . . . . . . . . . . 49
4.2.2 Monitoring functions . . . . . . . . . . . . . . . . . . . 50
Material end / Roll diameter. . . . . . . . . . . . . . . .50
Missing labels . . . . . . . . . . . . . . . . . . . . . . . . . .51
Material tear. . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.3 Using product profiles
4.3.1 What are product profiles? . . . . . . . . . . . . . . 52
4.3.2 Loading a product profile . . . . . . . . . . . . . . . 52
4.3.3 Storing a product profile . . . . . . . . . . . . . . . . 52
Selecting the memory location . . . . . . . . . . . . .52
Entering profile names. . . . . . . . . . . . . . . . . . . .52
4.3.4 Deleting a product profile . . . . . . . . . . . . . . . 53
5 After operation
5.1 Maintenance and cleaning
5.1.1 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . 54
5.1.2 Regular maintenance . . . . . . . . . . . . . . . . . . 55
Removing paper debris . . . . . . . . . . . . . . . . . . .55
Renewal of the dust filter liner . . . . . . . . . . . . . .55
6 Operational failures
6.1 Status messages
6.1.1 Types of status messages . . . . . . . . . . . . . . 56
Error messages . . . . . . . . . . . . . . . . . . . . . . . . .56
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
6.1.2 List of warnings . . . . . . . . . . . . . . . . . . . . . . 56
6.1.3 List of error messages . . . . . . . . . . . . . . . . . 57
7 Appendix
7.1 EC declarati on of conformity
4
ALS
306
309
GB