Follett 110CR400A/W Installation, Operation & Service Manual

Follett 110CR400A/W Installation, Operation & Service Manual

110 series ice and water dispensers

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110CT400A/W
Following installation, please forward this manual
Installation, Operation and Service Manual
110CR400A/W
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA
Toll free (800) 523-9361 • (610) 252-7301
Fax (610) 250-0696 • www.follettice.com
Ice and Water Dispensers
110 Series
110FB400A/W
208597R06

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Summary of Contents for Follett 110CR400A/W

  • Page 1 Following installation, please forward this manual to the appropriate operations person. Ice and Water Dispensers Installation, Operation and Service Manual 110CR400A/W 801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.com...
  • Page 2 A return authorization number has been issued by customer service within 30 days after shipment. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging.
  • Page 3: Table Of Contents

    Table of contents Before you begin Specifications Field wiring Installation Installing freestanding dispensers Installing wall mount dispensers Installing Satellite-fill ™ icemakers Installing top mount icemakers User information Cleaning and sanitizing procedures Service Information Wiring diagram – lever models Wiring diagram – SensorSAFE models Dispenser troubleshooting Troubleshooting SensorSAFE board and sensors Disassembly and replacement instructions...
  • Page 4: Before You Begin

    After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify your shipper immediately and contact Follett Corporation for help in filing a claim, if necessary. Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment.
  • Page 5: Specifications

    1/4" per foot (6mm per 305mm run) of slope. All plumbing connections must be made in accordance with local building codes. Ventilation clearances Countertop models with Satellite-fill icemaker (110CR400A/W) — none. 12" (775mm) at top advised for service. Countertop models with integral icemaker (110CT400A/W) — 6" (153mm) at top. 6" (153mm) each side advised for service.
  • Page 6: Field Wiring

    See Icemaker Installation and Operation manual for recommended junction box preparation of hard- wired Satellite-fill icemakers. Model 110FB400A/W 110CT400A/W 110CR400A/W Electrical connection Circuits required cord & plug provided 115/60/1, 20 amp max. fuse size cord & plug provided 115/60/1, 20 amp max.
  • Page 7: Field Wiring Diagrams

    Field wiring diagrams Freestanding dispensers and countertop dispensers with integral icemakers IMPORTANT FIELD WIRING DIAGRAM IS INTENDED TO AID ELECTRICIAN OR TECHNICIAN IN UNDERSTANDING HOW EQUIPMENT WORKS. ALL FIELD WIRING MUST BE INSTALLED IN ACCORDANCE WITH NEC AND LOCAL ELECTRICAL CODES. LEGEND WIRENUT EQUIPMENT...
  • Page 8: Installation

    • All dispensers must be installed level in both directions to ensure proper operation • Required ventilation and recommended service clearances: • Countertop models with Satellite-fill icemaker (110CR400A/W) — none. 12" (305mm) at top recommended for service. • Countertop models with integral icemaker (110CT400A/W) — 6" (153mm) at top. 6"(153mm) each side recommended for service.
  • Page 9 Fig. 1 – Rear connections, freestanding models (B) 3/4” FPT drain (A) 3/8" FPT water inlet (A) (D) 3/8" FPT condenser inlet location (water- cooled only) water inlet (E) 3/8" FPT condenser drain location (water- cooled only) (C) 3/4" MPT icemaker drain location (air- cooled only)
  • Page 10: Installing Wall Mount Dispensers

    2. Drill four 3/8" (5mm) holes in counter (Fig. 2) to anchor dispenser to counter. Follett countertop dispensers can have any or all utilities run directly through counter or out rear of dispenser. For dispensers with any utilities exiting through counter, make counter cut-out as shown in Fig.
  • Page 11 10. Apply a thick bead, approximately. 1/4" (6mm) diameter, of NSF listed silicone sealant (Dow- Corning RTV-732 or equivalent) 1/4" (6mm) inside marked outline of dispenser. 11. Carefully position dispenser on counter. 12. Remove four screws securing splash panel to front of dispenser and gently lay splash panel on counter.
  • Page 12: Installing Satellite-Fill Icemakers

    Installing Satellite-fill icemakers Models110CR400A/W See Icemaker Installation Manual (form #208600) for critical installation instructions for remote icemakers. Failure to comply with these instructions will result in poor performance and void warranty. 1. Install Satellite-fill icemaker following instructions in icemaker manual. 2.
  • Page 13 2. Remove dispenser top front cover by removing two screws at bottom corners of cover, lifting cover slightly and pulling forward. 3. Remove icemaker compartment top and side panels. 4. Remove icemaker hold-down bracket from front of icemaker compartment. 5. Lift icemaker onto dispenser top and slide icemaker completely into position, compressor end first. Front of icemaker base must be flush with front of dispenser.
  • Page 14: User Information

    How the chilled water accessory works Follett’s chilled water accessory uses ice from the dispenser’s storage hopper to chill incoming water supplied to the water station. The water chiller assembly is located in the dispenser cabinet under the storage hopper. As ice is dispensed, it is automatically fed into the water chiller assembly to chill the water coil inside the assembly.
  • Page 15 Recommended weekly cleaning 1. Wash drain pan and grille with Solution A above. Rinse thoroughly. 2. Slowly pour solution of one cup (8 oz/237ml) household bleach mixed with one gallon (3.8L) hot water into drain pan to help prevent algae growth in drain lines. f dispenser is a SensorSAFE unit: 3.
  • Page 16: Service Information

    Service information Wiring diagrams How unit works — lever models The dispense wheel motor and dispense solenoid are energized through the power and ice dispense switches. The water solenoid valve is energized through the power and water dispense switches. The icemaker receives the bin signal through the power switch, the normally closed bin thermostat and the icemaker switch.
  • Page 17: Wiring Diagram - Sensorsafe Models

    How unit works — SensorSAFE models SensorSAFE models provide “touchless” ice and water dispensing. When a container is placed within the actuation zone below the ice or water chute on SensorSAFE dispenser models, an infra-red signal reflects off the container and is detected by the sensor.
  • Page 18: Dispenser Troubleshooting

    Dispenser troubleshooting Disconnect power to dispenser and icemaker before putting hands or arms in storage area, or attempting any repair or service to equipment. Before calling for service: • Check that there is ice in dispenser bin area • Check that congealed cubes are not causing a jam Symptom 1.
  • Page 19: Troubleshooting Sensorsafe Board And Sensors

    Troubleshooting SensorSAFE board and sensors Board guide LEDs, when illuminated, indicate the following: (board power) (cleaning, no dispensing cycle) (ice dispensing activated) (water dispensing activated) Problem: Does not dispense ice or water Action Check LEDs on control board Place cup under drop zone Problem: Dispenses ice or water continuously Action...
  • Page 20: Disassembly And Replacement Instructions

    Lens/sensor troubleshooting 1. Turn dispenser power switch off. 2. Remove splash panel. 3. Disconnect wires from output terminal(s) (WTR, SOL, WM) on board. 4. Gently remove appropriate sensor/mounting block assembly from panel by moving block sideways until edge of block clears retaining tab of panel.
  • Page 21: Ice Transport Tube Replacement

    Ice transport tube replacement Model 110CT400A/W Only use tubing supplied by Follett Corporation. Ice transport tube replacement Models 110FB400A/W, 110CR400A/W Correct installation of ice transport tube is critical to Satellite-fill icemaker performance. Replacement ice transport tubes for Satellite-fill icemakers must be insulated and run continuously from icemaker to dispenser with no dips or bends with a radius of less than 6"...
  • Page 22 9. Slip supplied hose clamp onto tube and push tube onto exit port of evaporator. Do not twist hose when securing to evaporator. Only use tubing supplied by Follett Corporation. 10. Fasten tube on port with hose clamp, being sure that clamp is positioned on evaporator side of nozzle flange.
  • Page 23: Thermostat Locations

    Hand bend cap tube end to approx. 45° as shown Thermostat locations – 110CR400A/W, 110FB400A/W well nut rubber grommet ice level control stat ice level control stat bin thermostat control box assembly...
  • Page 24: Parts

    Parts Dispenser exterior Part # Description 502756 Cover, top front, 110 countertop (CT) 502703 Cover, top front, 110 countertop unit with Satellite-fill icemaker (CR) & freestanding (FB) 502704 Cover, lower section, 110 freestanding (FB) units 502681 Cover, dispense chute 501100 Knurled screws, front cover 502705 Drain pan...
  • Page 25: Dispense Chute And Splash Panel Areas - Lever Models

    Dispense chute and splash panel areas — lever models Part # Description 502057 Fastener, dispense chute bracket 502356 Tube, water station 502681 Cover, dispense chute 501829 Switch, dispense, ice, lever actuated (includes 501841) 502359 Switch, dispense, water, lever actuated (includes 501841) 502247 Bracket, chute (includes fasteners 502057) 502358...
  • Page 26: Dispense Chute And Splash Panel Areas - Sensorsafe Models

    Electrical box – level fill Part # Description 501601 Level fill timer 501369 Level fill relay Dispense chute and splash panel areas — SensorSAFE models Part # Description 502057 Fastener, dispense chute bracket 502681 Cover, dispense chute (includes labels) 502248 Chute and funnel, ice 502249 Chute, water...
  • Page 27: Electrical Box - Sensorsafe Models

    Electrical box (front view) – SensorSAFE models Part # Description 500514 Thermostat, bin level 502209 Switch, dispenser power 502209 Switch, icemaker bin signal 502242 Control board, SensorSAFE 502359 Clean switch, SensorSAFE 501841 Boot, clean switch Wheel motor and drive system Part # Description 501861...
  • Page 28: Hopper Components

    Hopper components Top view – top mounted unit Dispense wheel – bottom view all units Part # Description 501802 Baffle, ice 501493 Wheel, dispense (includes drive bar, rotating agitator, threaded bar & rod) 501494 Agitator, rotating 502712 Bracket, ice tube 501100 Screw 501612...
  • Page 29: Chilled Water Components

    Ice transport tubing Part # Description 502522 Ice transport tube (Satellite-fill units) – 10 ft (3.1m) 502523 Ice transport tube (Satellite-fill units) – 20 ft (6.1m) 501176 Ice transport tube insulation (Satellite-fill units only) – sold by the foot 502327 Ice transport tube assembly (110 freestanding units) 502697 Ice transport tube assembly (110 top mount units)
  • Page 30: Solenoid Dispense Assembly

    Solenoid dispense assembly Part # Description 501830 Solenoid, dispense 502040 Cotter pin 502039 Linkage, solenoid (includes 502054 grommet) 502042 Block, dispense gate 502054 Grommet 502045 Splash pan, gate assembly 502038 Shoulder screw and washer 501824 Spring, gate assembly 502043 Gate assembly, 115V (includes reference numbers 1 through 8 above) Reference #...
  • Page 32 801 Church Lane • Easton, PA 18040, USA 208597R06 Toll free (800) 523-9361 • (610) 252-7301 04/07 Fax (610) 250-0696 • www.follettice.com...

Table of Contents