Follett K46457 Installation, Operation And Service Manual
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Follett K46457 Installation, Operation And Service Manual

Follett K46457 Installation, Operation And Service Manual

Ice and sparkling water dispenser with chewblet ice machine
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Ice and Sparkling Water Dispenser
with Chewblet
Ice Machine
®
7CI100A, 7FS100A, 15CI100A, 15FS100A
Installation, Operation and Service Manual
Serial numbers K46457 to K70778
7CI100A
7FS100A
15CI100A
15FS100A
801 Church Lane • Easton, PA 18040, USA
Installation and Service Videos:
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com/servicevideolibrary
www.follettice.com
01156496R03

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  • Page 1 Ice and Sparkling Water Dispenser with Chewblet Ice Machine ® 7CI100A, 7FS100A, 15CI100A, 15FS100A Installation, Operation and Service Manual Serial numbers K46457 to K70778 7CI100A 7FS100A 15CI100A 15FS100A 801 Church Lane • Easton, PA 18040, USA Installation and Service Videos: Toll free (877) 612-5086 •...
  • Page 2 Follett 7/15 Series Sparkling - Installation Checklist  Before beginning:  Separate boxes for dispenser, carbonator, installation kit, and accessories.  Customer-supplied, beverage-grade CO cylinder is present and full.  Assemble system:  Sparkling water, still water, and power cord installed between carbonator and dispenser.

  • Page 3: Table Of Contents

    About Follett Sparkling Water . . . . . . . . . . . . . . . . . .

  • Page 4: About Follett Sparkling Water

    Customers who are seeking the big-bubbles found in club soda or soft drinks may be disappointed . However, taste tests conducted by Follett at a variety of test sites have verified a high level of approval for Follett’s sparkling water .

  • Page 5: Before You Begin

    00981100R01 Check your paperwork to verify that you received the correct dispenser . Follett configuration numbers are designed to provide information about the type of dispenser you are receiving . The following is an explanation of the different model numbers .

  • Page 6: Important Safety Information

    Important Safety Information Please read and adhere to the following safety information while installing, using, or servicing your Follett Ice Dispenser . 1 . Always disconnect power before servicing the dispenser . 2 . Ice is slippery . Maintain counters and floors around dispenser in a clean and ice-free condition .

  • Page 7: Specifications

    Specifications Water WARNING! Connect to potable water supply only. § Water Mineral Content: – TDS: greater than 80 ppm (mg/l) but less than 400 ppm (mg/l) – Hardness: Less than 200 mg/l (12 gpg) § Not recommended for use with softened water Clearances §...

  • Page 8: Series Detailed Drawing

    7 Series Detailed Drawing Countertop models 2.94" (7.5 cm) 2.38" (6 cm) 14.50" (36.8 cm) 0.69" (17.5 mm) 10.75" (27.3 cm) 10.81" 12.25" 13.75" (27.5 cm) (31.1 cm) (34.9 cm) 17.50" 15.38" (44.5 cm) (39.1 cm) CHILLER/CARBONATOR POWER CORD CONNECTION 22.12"...

  • Page 9: Series Detailed Drawing

    15 Series Detailed Drawing Countertop models 23.50" (59.7 cm) 14.50" (36.8 cm) 2.38" (6 cm) 2.94" (7.5 cm) 0.69" (17.5 mm) 15.63" 15.69" (39.2 cm) (39.9 cm) 17.53" 22.50" (43.5 cm) (57.2 cm) 18.63" (47.3 cm) 20.25" (51.4 cm) CHILLER/CARBONATOR POWER CORD CONNECTION 22.12"...

  • Page 10: Installation

    Installation CAUTION! No service or maintenance should be performed until the technician has thoroughly read this service manual. Except for routine cleaning and sanitizing, only qualified technicians should attempt to service or maintain this equipment. Countertop Installation Fig . 1 The 7 Series countertop model is designed to fit on counters underneath countertop models standard mounted cabinets, this does not apply to 15 Series models or...
  • Page 11 4 . Position chiller/carbonator in cabinet (allow for required clearances, 4" (10 .2 cm) on sides and back) and mark for toe-kick recess cutout (Fig . 3) . 5 . Use appropriate tool to make toe-kick recess cutout . 6 . Rough-in the electrical service and water line(s) . §...

  • Page 12: Freestanding Installation

    Optional Leg Accessory Installation Fig . 4 CAUTION! Use caution when tipping the dispenser during leg installation. Do not lay unit on back or side. DO NOT EXCEED 30° angle. Tipping more than 30° can result in compressor malfunction. 1 . If installing optional 4" Leg Accessory (item# 00956300), place a 5"...
  • Page 13 1 . To install 6" Leg Accessory (item# 00956318), tilt or lay base stand Fig . 6 on side and screw each leg into stand (Fig . 6) . 2 . Remove four plastic, thread-protecting plugs from bottom of Fig . 7 dispenser .

  • Page 14: Final Connections - Countertop Installation

    Final Connections - Countertop Installation 1 . Use 1/4" OD tubing to plumb incoming water (above countertop) to the fitting on the rear of the dispenser (Fig . 8 .1) . 2 . Mount the Flood Prevention Valve bracket inside the cabinet . Refer to the instructions included with the Flood Prevention Valve and set the Valve to the "2"...
  • Page 15 Fig . 8 INCOMING WATER (above counter, for ice production) INCOMING WATER (below counter, for chilled and sparkling water) FLOOD CO2 REGULATOR PREVENTION VALVE* WATER PRESSURE SPARKLING AMBIENT CHILLED REGULATOR TANK IN H2O IN CO2 * Flood Prevention Valve must be set to “2” and mounted vertically - see instructions included with Valve.

  • Page 16: Final Connections - Freestanding Installation

    Final Connections - Freestanding Installation 1 . Mount the Flood Prevention Valve bracket to the rear of the base stand (Fig . 9 .1) . 2 . Refer to the instructions included with the Flood Prevention Valve and set the Valve to the "2" position using the included key .
  • Page 17 Fig . 9 INCOMING WATER REGULATOR FLOOD PREVENTION VALVE* TANK WATER PRESSURE SPARKLING AMBIENT CHILLED REGULATOR IN H IN CO 1.25" length * Flood Prevention Valve must be set to “2” and mounted vertically - see instructions included 6.75" length with Valve.
  • Page 18 5 . Secure unit to wall or cove molding with supplied bracket (Fig . 10) to Fig . 10 prevent tipping . Note: Fasteners must be supplied by installer . WARNING! Freestanding unit must be secured to wall to prevent tipping. Failure to do could result in personal injury or damage to the unit.

  • Page 19: Maintenance/Cleaning Mode

    Maintenance/Cleaning Mode Cleaning Mode (Dispensing Disabled) - Use when cleaning surface Fig . 11 Entering Cleaning Mode disables the User Interface and allows you to clean the outside of the dispenser without accidentally dispensing . 1 . To enter Cleaning Mode, press and immediately release the maintenance/clean switch (Fig .

  • Page 20: Dip-Switch Settings

    DIP-switch Settings Fig . 13 The time delay and the six-month maintenance reminder can be set . 1 . Remove the front panel as explained in Accessing Internal Components on page 19 then refer to Fig . 13 . 2 . Remove top panel (Fig . 13 .1) . Note: For 15 Series dispensers, the right side panel must also be removed .

  • Page 21: Nsf-Approved Cleaning And Sanitizing Procedure

    Fig . 15 Cleaning and sanitizing should be performed at least every 6 months (more often if local water conditions dictate) . Follett recommends cleaning/sanitizing the chiller/carbonator on a regular basis using P/N 01147545 . WARNING! § Place the dispenser in Maintenance Mode prior to servicing or cleaning the ice machine.

  • Page 22: User Interface And Exterior Cabinet Cleaning

    Plus solution for 15 minutes, rinse, then reassemble . Chiller/Carbonator Sanitizing Instructions Follett offers a chiller/carbonator sanitizing kit (order P/N 01147545) . 1 . Unplug dispenser and turn OFF water supply . 2 . Install dip tube in the filter head .

  • Page 23: Service

    LEDs will turn off, and the machine will resume normal operation . Service 8000 hour bushing check (call Follett technical service group at (877) 612-5086 or +1 (610) 252-7301) . Maintenance...

  • Page 24: Evaporator Disassembly

    Evaporator Disassembly Fig . 17 1 . Disconnect power from the dispenser . 2 . Turn off water supply to dispenser . 3 . Remove (unscrew) chrome ice dispenser chute (Fig . 17 .1) . 4 . Remove the drip tray (Fig . 17 .2) . 5 .
  • Page 25 10 . Unplug the gear motor (three connectors) (Fig . 18) . Fig . 18 11 . Remove ground screw connection . 12 . Remove gear motor: Fig . 19 § Remove M6 allen screw, retainer, spacer and key (Fig . 19 .1) . §...
  • Page 26 15 . Remove M6 socket head allen screw (Fig . 21 .1) . Fig . 21 16 . Remove compression nozzle retainer (Fig . 21 .2) . 17 . Remove compression nozzle (Fig . 21 .3) . 18 . Remove main housing: Fig .

  • Page 27: Evaporator Assembly

    21 . Remove and discard mating ring and seal (Fig . 24 .1) . Fig . 24 22 . Carefully remove auger (Fig . 24 .2) . WARNING! Use caution when removing auger. The auger is very sharp - handle with care to avoid personal injury. Evaporator Assembly Fig .
  • Page 28 Fig . 27 Install compression nozzle: § Remove and inspect compression nozzle O-ring seal . Replace if damaged in any way . § Clean O-ring groove . Lubricate O-ring with Petrol-gel and reinstall . § Install compression nozzle (Fig . 27 .1) . §...
  • Page 29 11 . Use screwdriver to orient auger shaft to align with motor Fig . 30 shaft keyway (Fig . 30 .1) . 12 . Install key into keyway (Fig . 30 .2) . 13 . Install spacer, ensure that key is captured in slot Fig .
  • Page 30 16 . Install screw (Fig . 33 .1) and tighten (Fig . 33 .2) . Fig . 33 17 . Plug in gear motor (Fig . 34) . Fig . 34 § BLUE to BLUE § BLACK to BLACK § WHITE to WHITE §...

  • Page 31: Condenser Fan Motor Removal (7 Series Shown)

    Condenser Fan Motor Removal (7 Series Shown) Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 32: Bin Melt Water/Evaporator Feed/Clean Out System Schematic

    Bin Melt Water/Evaporator Feed/Clean Out System Schematic Storage Bin Vent System Schematic Storage Bin Vent Tube Reservoir Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 33: Refrigeration Schematic - Dispenser

    Refrigeration Schematic - Dispenser CONDENSER FILTER-DRIER CAP TUBE COMPRESSOR EVAPORATOR LOW PRESSURE LIQUID HIGH PRESSURE VAPOR HIGH PRESSURE LIQUID LOW PRESSURE VAPOR Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 34: Water Feed Schematic

    Water Feed Schematic SPARKLING WATER DISPENSE SOLENOID VALVE ICE MACHINE WATER SOLENOID VALVE STILL WATER DISPENSE SOLENOID VALVE EVAPORATOR WATER FLOAT SUPPLY WATER CHUTE FLOOD PREVENTION VALVE PRESSURE REGULATOR Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 35: Chiller/Carbonator

    Chiller/Carbonator INLET WATER IN CO2 Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 36: User Interface Display Identification

    . Exit Maintenance Mode by pressing and holding maintenance/clean switch until no longer displays . Service - Call Follett Technical Service Group 8000 hr at (877) 612-5086 or bushing +1 (610) 252-7301 . The flashing check wrench indicates that the 8000 hr bushing check is required .
  • Page 37 Internal leak in Locate leak and repair - Press dispenser reset on control board . Contact Follett if unit is leaking . Sleep mode Press either dispense button to return to normal operation . Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 38: Electrical Wiring Diagram - Dispenser

    Electrical Wiring Diagram - Dispenser OFF ON Not used (OFF position) Ice only Ice and Water No internal lter "Fresh Filtered" Not used (OFF position) Sparkling water OFF position 15 minute delay 30 minute delay Not used (OFF position) Six month PM disabled Six month PM enabled Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 39: Electrical Wiring Diagram - Chiller/Carbonator

    Electrical Wiring Diagram - Chiller/Carbonator IEC PLUG BLUE GREEN/YELLOW BROWN MAIN SWITCH GREEN/YELLOW TERMINAL BLOCK CARBONATOR BLACK BLUE BROWN PUMP LEVEL CONTROLLER COMPRESSOR THERMOSTAT BLUE BROWN BROWN BLUE GREEN/YELLOW Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...

  • Page 40: Parts

    Parts 7 Series Exterior Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 41 Exterior Reference # Description Part # Drip Tray Assy 00957613 Panel, Front Assy - Includes Water Nozzle and Plug 01159458 Chute, Water 01159466 Panel, Left 00932806 Panel, Right 00932798 Panel, Top 00957654 Panel, Rear 00933911 Screw, M5 x 12 Phillips 00931931 Flow straightener 01159474...

  • Page 42: Series Interior

    7 Series Interior Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 43 Interior Reference # Description Part # Valve, Dispense Solenoid, Water 01159482 Switch, Cleaning 00957712 Drain/Feed Tube with Cap 00957720 Valve, Failsafe Solenoid 00957738 Compressor with Mounting Hardware 01157296 Condenser 00958017 Condenser Fan, Cord and Hardware 01157288 Control Board with Stand-offs 00958033 Capacitor, Gearmotor 00958041...

  • Page 44: Series Exterior

    15 Series Exterior Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 45 Exterior Reference # Description Part # Drip Tray Assy 00957613 Panel, Front Assy - Includes Water Nozzle and Plug 01159508 Chute, Water 00159466 Panel, Left 01026343 Panel, Right 01026335 Panel, Top 01054733 Panel, Rear 01025980 Screw, M5 x 12 Phillips 00931931 Flow straightener 01159474...

  • Page 46: Series Interior

    15 Series Interior Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 47 Interior Reference # Description Part # Valve, Dispense Solenoid 01159482 Switch, Cleaning 00957712 Drain/Feed Tube with Cap 00957720 Valve, Failsafe Solenoid 00957738 Compressor with Mounting Hardware 01157296 Condenser 00958017 Condenser Fan, Cord and Hardware 01157288 Control Board with Stand-offs 01051978 Capacitor, Gearmotor 00958041 Sensor, Retainer Hardware Kit...

  • Page 48: Series Bin Assembly

    7 Series Bin Assembly Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 49 7 Series Bin Assembly Reference # Description Part # Ice Chute, Inside Thread 0128906 Ice Transport Tubing with Insulation 00957746 Switch, Shuttle 00957753 Lid, Bin Assy 01233808 Lid, Gasket, 7 Series 01233824 Auger, Dispense 00931113 Assembly, Motor Dispense 01233857 Cap and gasket 01233816 Bin assembly, 7 Series (does not include ice transport tube and insulation) 01233832...

  • Page 50: Series Bin Assembly

    15 Series Bin Assembly NEW STYLE ASSEMBLY PREVIOUS STYLE ASSEMBLY Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 51 15 Series Bin Assembly Reference # Description Part # Ice Chute Assembly 01051846 Ice Transport Tubing with Insulation 01051960 Switch, Shuttle 00957753 Shuttle, Complete Assy 01053248 Lid, Bin Assy 01053255 Bin, Assy 01053263 Auger, Dispense 01026251 Assembly, Motor Dispense 00957803 Cap and Insulation, Bin 01053305 Bin assembly, 15 Series (does not include ice transport tube and insulation) 01164862...

  • Page 52: Evaporator Assembly

    Evaporator Assembly Sparkling Water and Ice Dispenser 7CI100A/7FS100A, 15CI100A/15FS100A...
  • Page 53 Evaporator Assembly Reference # Description Part # Gearmotor Assy 00957811 Main Housing with Front Seal and Screws 00957829 Screws, Main Housing 00957837 Auger with front seal 00957845 Ice Compression Nozzle Assy 00957852 Front Seal and O-Ring 00957860 Evaporator Assembly with Insulation 01157353 Housing, Bushing with Insulation 00957886...

  • Page 54: Base Stand

    Base Stand Reference # Description Part # Front Panel, Base 00958108 Latches with Bayonets, Base 00958116 Not Shown Packaging for Returns, Base 00957985 Miscellaneous Reference # Description Part # Not Shown Water filter cartridge, 5 micron 00968107 Not Shown IMS III sanitizer concentrate, 16 oz 00979674 Not Shown SafeCLEAN Plus liquid, 6 pack...

  • Page 55: Chiller/Carbonator

    Chiller/Carbonator Reference # Description Part # Pump, booster 01151968 01151976 Control, flow 01151992 Controller, level 01152008 Switch 01152016 Thermostat 01152024 Bowl 01152687 Chiller/carbonator unit 01156488 Not Shown Fitting, elbow, reducing, 5/16" tube 01152206 Not Shown Fitting, reducing, reducing, 5/16" stem x 1/4" tube 01152214 Not Shown Fitting, tee, 5/16"...
  • Page 56 . Please visit www .follettice .com/support to complete the Warranty Registration form . Should you have any questions, please contact Follett's technical support group at (877) 612-5086 or (610) 252-7301 and we will be happy to assist you .

This manual is also suitable for:

7fs100a15ci100a15fs100a7ci100aK70778

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