YOKOGAWA DpharpEJX vigilantplant EJX910A User Manual
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YOKOGAWA DpharpEJX vigilantplant EJX910A User Manual

Multivariable transmitters
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User's
Manual
Y okogawa Electric Corporation
EJX910A
Multivariable Transmitters
IM 01C25R01-01E
IM 01C25R01-01E
2nd Edition

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Summary of Contents for YOKOGAWA DpharpEJX vigilantplant EJX910A

  • Page 1 User’s Manual EJX910A Multivariable Transmitters IM 01C25R01-01E IM 01C25R01-01E 2nd Edition Y okogawa Electric Corporation...

  • Page 2: Table Of Contents

    5.4.1 Rotating Pressure-detector Section 180 ........5-3 5.4.2 Using the Communicator .............. 5-3 Rotating Transmitter Section .............. 5-4 Changing the Direction of Integral Indicator ........5-4 FD No. IM 01C25R01-01E IM 01C25R01-01E 2nd Edition: June 2006(KP) All Rights Reserved, Copyright © 2005, Yokogawa Electric Corporation...
  • Page 3 CONTENTS INSTALLING IMPULSE PIPING ..............6-1 Impulse Piping Installation Precautions ..........6-1 6.1.1 Connecting Impulse Piping to a Transmitter ........ 6-1 6.1.2 Routing the Impulse Piping ............6-2 Impulse Piping Connection Examples ..........6-4 WIRING ......................7-1 Wiring Precautions ................7-1 Selecting the Wiring Materials ............
  • Page 4 CONTENTS MAINTENANCE ..................... 9-1 Overview ..................... 9-1 Calibration Instruments Selection ............9-1 Calibration ................... 9-1 9.3.1 Pressure and Static Pressure............9-1 9.3.2 External Temperature (RTD) ............9-2 Disassembly and Reassembly ............9-4 9.4.1 Replacing the Integral Indicator ........... 9-4 9.4.2 Replacing the CPU Board Assembly ...........

  • Page 5: Introduction

    1. INTRODUCTION INTRODUCTION Thank you for purchasing the DPharp EJX multivariable • Yokogawa makes no warranty of any kind with transmitter. regard to this manual, including, but not limited to, implied warranty of merchantability and fitness for a Your EJX multivariable Transmitter was precisely particular purpose.

  • Page 6: Safe Use Of This Product

    If these instructions are not heeded, the protection provided by this instrument may be im- paired. In this case, Yokogawa cannot guarantee that the instrument can be safely operated. Please pay CAUTION special attention to the following points:...

  • Page 7: Warranty

    Yokogawa. (f) Modification • The purchaser shall bear the responsibility for repair • Yokogawa will not be liable for malfunctions or costs, even during the warranty period, if the damage resulting from any modification made to this malfunction is due to: instrument by the customer.

  • Page 8: Atex Documentation

    Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in Alle Betriebsanleitungen für ATEX Ex bezogene contatto con l’ufficio Yokogawa più vicino o con un Produkte stehen in den Sprachen Englisch, Deutsch rappresentante.

  • Page 9: About The Ejx910A Multivariable Transmitter

    2. About Multivariable Transmitter About the EJX910A Multivariable Transmitter • Simultaneous Analog Output and Pulse This chapter gives an overview of the functions and the Output (HART protocol type) installation of the EJX910A Multivariable transmitter. For details on specific procedures, refer to the corre- The EJX910A has one analog output for the output of sponding chapter.
  • Page 10 2. About Multivariable Transmitter IMPORTANT Before performing flow configuration in the field, make sure the installation location meets all safety requirements. START Unpacking and Review Installation Confirmation of Considerations Specifications (see Chapter5) (see Chapter3) Review the Mount Transmitter Handling Cautions (see Chapter5) (see Chapter3) Make Process...

  • Page 11: Flow Calculation

    2. About Multivariable Transmitter Based Mass Flow Equation 2.3 Flow Calculation There are two flow calculation modes: auto compensa- Qm = tion mode and basic mode. (1– The EJXMVTool mass flow configuration software is C, , , d and are dynamically compensated flow required to configure auto compensation mode.

  • Page 12: Configuration Procedure For Auto Compensation Mode

    2. About Multivariable Transmitter 2.4.1 Configuration Procedure for Auto NOTE Compensation Mode (1) Refer to the following instruction manuals for The EJXMVTool is required to configure auto com- a more detailed explanation: pensation mode. Following shows the procedures for When setting with the HART HHT: HART protocol type.

  • Page 13: Configuration Procedure For Basic Mode

    2. About Multivariable Transmitter Table 2.2 Symbols Table 2.4 Normal•Standard Volume Flow Unit (HART protocol type) Symbol Description Unit Communication Mass Flow normal cubic meter per hour Nm3/h Volume Flow normal liter per hour NL/h Qv_norm Normal·Standard Volume Flow Standard cubic feet per minute SCFM Unit convert factor T0204E.EPS...

  • Page 14: Calculation Of The Basic Mode Parameters

    2. About Multivariable Transmitter (3) Connect the EJX910A to the power supply. The dimension of the pressure unit Pa are M•L •S Where M: mass (Kg) L: Length (m) NOTE S: Time (second) even when the RTD is not connected and alarm (3) Preparation of flow parameters for Kfactor number 03 is displayed on the indicator, setting calculation...
  • Page 15 2. About Multivariable Transmitter Example 1 : Calculation of Nc (1) When flow unit is changed. Nc= (Kg/s) /(Mass Flow unit in use) Table 2.6 Example of Calculated Nc by Flow Unit Flow unit Calculation of Nc kg/s (kg/s) / (kg/s) = (1kg/1s) / (1kg/1s) kg/h (kg/s) / (kg/h) = (1kg/1s) / (1kg/3600s) 3600...
  • Page 16 2. About Multivariable Transmitter Method 2. Calculating the Kfactor by means of (3) Preparation of parameters for calculation the flow condition. All parameters use the units which are shown at Flow conditions include; DP, SP, SPb, T, Tb, and (2). TempK1 (4) Calculation of the Kfactor (1) Selection of the flow equation...

  • Page 17: Handling Cautions

    3. HANDLING CAUTIONS HANDLING CAUTIONS This chapter provides important information on how to 3.1 Model and Specifications handle the transmitter. Read this carefully before using Check the transmitter. The model name and specifications are written on the EJX Series transmitters are thoroughly tested at the name plate attached to the case.

  • Page 18: Selecting The Installation Location

    3. HANDLING CAUTIONS (b) Make sure that there are no leaks in the impulse 3.4 Selecting the Installation piping. Location (c) Never apply a pressure higher than the specified maximum working pressure. The transmitter is designed to withstand severe environmental conditions. However, to ensure that it 3.6 Waterproofing of Cable will provide years of stable and accurate performance, take the following precautions when selecting the...

  • Page 19: Installation Of An Explosion-Protected Instrument

    • Output signal: 4 to 20 mA be compromised and the instrument may be hazardous Note 2. Wiring to operate. Please contact Yokogawa before making • All wiring shall comply with National Electrical any repair or modification to an instrument.

  • Page 20: Csa Certification

    65 C, UTILISEZ DES CÂBLES RÉSISTANTES Á by other than authorized representative of LA CHALEUR 90 C. Yokogawa Electric Corporation is prohibited and • Take care not to generate mechanical sparking will void Factory Mutual Explosionproof Approval. when accessing to the instrument and peripheral devices in a hazardous location.
  • Page 21 • The instrument modification or part replacement by Uo = 30 V other than an authorized representative of Io = 95.4 mA Yokogawa Electric Corporation is prohibited and Po= 468 mW will void KEMA Flameproof Certification. Effective internal capacitance; Co = 11 nF Effective internal inductance;...
  • Page 22 A mark indicating the electrical connection type is by other than authorized representative of stamped near the electrical connection port. These Yokogawa Electric Corporation is prohibited and marks are as followed. will void KEMA Intrinsically safe Certification. Note 5. Special Conditions for Safe Use •...

  • Page 23: Emc Conformity Standards

    CAUTION exceeding PS. • Take appropriate measures at the device or To meet EMC regulations, Yokogawa recom- system level to protect transmitters if they are mends that customers run signal wiring through to be operated near an external heat source.

  • Page 24: Low Voltage Directive

    3. HANDLING CAUTIONS 3.12Low Voltage Directive Applicable standard : EN61010-1 (1) Pollution Degree 2 “Pollution degree” describes the degree to which a soild, liquid, or gas which deteriorates dielectric strength or surface resistivity is adhering. “2” applies to normal indoor atmosphere. Normally, only non-conductive pollution occurs.

  • Page 25: Component Names

    4. COMPONENT NAMES COMPONENT NAMES Vertical impulse piping type Pressure-detector section Terminal box cover Cover flange Horizontal impulse piping type External indicator (Note 1) conduit connection connection Conduit connection Zero- adjustment screw (Note 2) Slide switch Integral (Note 1) indicator Mounting screw Vent plug CPU assembly...

  • Page 26: Installation

    5 . INSTALLATION INSTALLATION 5.1 Precautions Vertical pipe mounting Before installing the transmitter, read the cautionary notes in section 3.4, “Selecting the Installation Loca- tion.” For additional information on the ambient conditions allowed at the installation location, refer to Transmitter subsection 10.1 “Standard Specifications.”...

  • Page 27: Changing The Process Connection

    5 . INSTALLATION 5.3 Changing the Process Con- Vertical pipe mounting (Process connector downside) nection Transmitter The transmitter is shipped with the process connection mounting bolt specified at the time of ordering. To change the process connection,the drain (vent) plug must be repositioned. Mounting bracket To reposition a drain (vent) plug, use a wrench to slowly and gently unscrew it.

  • Page 28: Swapping The High/Low-Pressure Side Connection

    5 . INSTALLATION 5.4 Swapping the High/Low- 5.4.2 Using the Communicator pressure Side Connection With a communicator, you can change which process connection is used as the high-pressure side without 5.4.1 Rotating Pressure-detector Section mechanically rotating the pressure-detector section 180 as described in subsection 5.4.1.

  • Page 29: Rotating Transmitter Section

    5 . INSTALLATION 5.5 Rotating Transmitter Section 5.6 Changing the Direction of Integral Indicator The transmitter section can be rotated approximately 360 (180 to either direction or 360 to one direction from the original position at shipment, depending on IMPORTANT the configuration of the instrument.) It can be fixed at any angle within above range.

  • Page 30: Installing Impulse Piping

    6. INSTALLING IMPULSE PIPING INSTALLING IMPULSE PIPING 6.1 Impulse Piping Installation (3) Tightening the Process Connector Mount- ing Bolts Precautions After connecting an impulse line, tighten the process The impulse piping that connects the process outputs to connector mounting bolts uniformly. the transmitter must convey the process pressure accurately.

  • Page 31: Routing The Impulse Piping

    6. INSTALLING IMPULSE PIPING Impulse piping Nipple NOTE Vent plug 3-valve (optional) manifold Ball head After completing the connection of the transmit- lock nut Stop valve ter and 3-valve manifold, be sure to CLOSE the (low pressure side) low pressure and high pressure stop valves, Pipe Equalizing valve Pipes...
  • Page 32 6. INSTALLING IMPULSE PIPING (2) Position of Process Pressure Taps and (6) Preventing Wind Speed Effects in Very Transmitter Low Differential Pressure Measurement If condensate (or gas) accumulates in the impulse piping, it should be removed periodically by opening IMPORTANT the drain (or vent) plugs.

  • Page 33: Impulse Piping Connection Examples

    6. INSTALLING IMPULSE PIPING 6.2 Impulse Piping Connection Liguid Steam Examples Orifice Condensate pot Figure 6.5 shows examples of typical impulse piping valve connections. Before connecting the transmitter to the process, study the transmitter installation location, the Union process piping layout, and the characteristics of the or flange process fluid (corrosiveness, toxicity, flammability, etc.), in order to make appropriate changes and...

  • Page 34: Wiring

    7. WIRING WIRING 7.1 Wiring Precautions (e) It is recommended that crimp-on solderless terminal lugs (for 4 mm screws) with insulating sleeves be used for leadwire ends. IMPORTANT • The information in the sections from 7.2 7.3 Types of Output throught 7.5(except for 7.5.2) is specific to Table 7.1 shows the wiring example according to the HART protocol type.

  • Page 35: Connection

    7. WIRING Transmitter terminal box Check meter Power supply IMPORTANT • For pulse output and the simultaneous analog- – pulse output ,use the load resistance. Refer to Table 7.1. 7.4 Connection F0705E.EPS Figure 7.4 Check Meter Connection 7.4.1 Power Supply Wiring Connection 7.4.5 External Temperature Connection Table 7.1 shows the wiring example according to the output types.

  • Page 36: Wiring Installation

    7. WIRING (2) Intrinsically Safe Type (2) Flameproof Type With the intrinsically safe type, a safety barrier must be Wire cables through a flameproof packing adapter, or included in the loop. Followings are wiring examples. use a flameproof metal conduit. Wiring cable through flameproof packing adapter.
  • Page 37 7. WIRING • RTD connection components: EJX910A, two cable CAUTION glands, and RTD cable Two cable glands are attached. Input/output signal is non-isolated. Do not turn on power supply until you complete Electrical connection all the wiring work. Cable gland Procedure RTD cable with connector...

  • Page 38: Connecting Shielded Cable For Conduit Use (External Temperature Input Code: -B, -C, And -D)

    7. WIRING (6) Turn the running coupler until the seal in the (2) Remove the cap protecting the connecting entry comes into contact with the RTD cable. port. Then insert the RTD cable and firmly plug the connector into the connecting port in the transmitter's terminal box.

  • Page 39: Grounding

    7. WIRING NOTE NOTE Please note that a temperature error will occur The color display in the table shows the white when you use a 2-wire RTD because of wiring line of the cable. resistance. The cable color could change depending on the Please do not ground the shield on the RTD side cable type.

  • Page 40: Pulse Output

    7. WIRING Table 7.1 The connection example for simultaneous analog and pulse and alarm, status output. (For HART protocol type) Description Output Type Analog Output EJX910A Electrical Terminal Distributor In this case, 24V DC SUPPLY Communication is – possible (up to a distance of 2km when a CEV cable –...

  • Page 41: Operation

    8. OPERATION OPERATION (c) Using the communicator, confirm that the transmit- 8.1 Preparation for Starting ter is operating properly. Check parameter values or Operation change the setpoints as necessary. See IM 01C25R02-01E (HART communication) for This section describes the operation procedure for the communicator operation.

  • Page 42: Zero Point Adjustment

    8. OPERATION Using the integral indicator IMPORTANT • If the wiring system is faulty, the display stays blank. • If the transmitter is faulty, an error code is displayed. Do not turn off the power to the transmitter immediately after performing a zero point adjust- ment.

  • Page 43: Adjusting Zero Point For Static Pressure

    4. SP sensor trim time constant. 1. SP trim 4) After confirming the operating status, perform the following. EJX-MV:YOKOGAWA SP trim mode: 1 Off IMPORTANT 2 Auto, Lower Pt 3 Auto, Upper Pt...

  • Page 44: Shutting Down The Transmitter

    8. OPERATION 8.5.1 Draining Condensate 8.4 Shutting Down the Transmitter 1) Gradually open the drain screw or drain plug and Shut down the transmitter as follows. drain the transmitter pressure-detector section. (See Steps 2) and 3) are specific to the differential pressure figure 8.5.1) transmitters.

  • Page 45: Maintenance

    9. MAINTENANCE MAINTENANCE 9.1 Overview 9.2 Calibration Instruments Se- lection WARNING Table 9.1 lists the instruments that can be used to calibrate a transmitter. When selecting an instrument, Since the accumulated process fluid may be consider the required accuracy level. Exercise care toxic or otherwise harmful, take appropriate care when handling these instruments to ensure they to avoid contact with the body or inhalation of...

  • Page 46: External Temperature (Rtd)

    0.1% or higher level, there may be difficulties in calibration to this level in the field. For calibration to the 0.1% level, contact Yokogawa representatives from which the instrument was purchased or the nearest Yokogawa office.
  • Page 47 9. MAINTENANCE Supply pressure Pressure source Using pressure Using pressure generator source with manometer Model MT220 Pressure generator precision digital manometer Low pressure side Low pressure side Reference pressure Reference pressure open to atmosphere open to atmosphere High pressure side High pressure side Power Power...

  • Page 48: Disassembly And Reassembly

    T0902E.EPS indicator removed, or from adding an integral indicator to a transmitter. If such modification is CAUTION absolutely required, contact Yokogawa. Precautions for ATEX Flameproof Type Transmitters This subsection describes the procedure for replacing • Flameproof type transmitters must be, as a an integral indicator.

  • Page 49: Replacing The Cpu Board Assembly

    9. MAINTENANCE Mounting the CPU Assembly Output terminal cable 1) Connect the flat cable (with white connector) between the CPU assembly and the capsule. 2) Connect the output terminal cable (with brown connector) and RTD input terminal cable (with blue Press forward connector).
  • Page 50 2) Install the cover flange on the high pressure side, one of a different measurement range, contact and use a torque wrench to tighten the four nuts Yokogawa. uniformly to a torque shown below. The user is permitted, however, to replace a...

  • Page 51: Replacing The Process Connector Gaskets

    Since some problems have complex causes, these flow charts may not identify all. If you have difficulty isolating or correcting a problem, contact Yokogawa service personnel. 9.5.1 Basic Troubleshooting First determine whether the process variable is actually abnormal or a problem exists in the measurement system.

  • Page 52: Troubleshooting Flowcharts

    Is zero point adjusted correctly? Is there continuity through the transmitter loop wiring? Do the loop numbers Adjust the zero point. match? Find/correct broken conductor or wiring error. Contact Yokogawa service personnel. F0909E.EPS Contact Yokogawa service personnel. F0908E.EPS IM 01C25R01-01E...
  • Page 53 Refer to Section 9.2 when selecting instruments for calibration. Refer to Section 9.2 when selecting instruments for calibration. Is output adjusted correctly? Is output adjusted correctly? Adjust the output. Adjust the output. Contact Yokogawa service personnel. Contact Yokogawa service personnel. F0910E.EPS F0911E.EPS IM 01C25R01-01E...

  • Page 54: Alarms And Countermeasures

    9. MAINTENANCE 9.5.3 Alarms and Countermeasures Table 9.3 Alarm Message Summary (HART protocol type) Integral HART 4-20mA Output Status Cause Countermeasure indicator communicator display operation during error group AL. 01 P sensor error Sensor problem. Outputs the signal (High or Low) Replace capsule if the CAP.ERR set with burnout direction switch.
  • Page 55 9. MAINTENANCE Integral HART 4-20mA Output Status Cause Countermeasure indicator communicator display operation during error group AL. 50 Illegal P LRV Specified value is outside of Holds at the output value that Check settings and P. LRV setting range. existed immediately before the change them as error occurred.

  • Page 56: General Specifications

    10. GENERAL SPECIFICATIONS 10. GENERAL SPECIFICATIONS Failure Alarm “ ” 10.1 Standard Specifications Analog output status at CPU failure and hardware error Refer to IM 01C25R03-01E for FOUNDATION Up-scale: 110%, 21.6 mA DC or more (standard) Fieldbus protocol type marked with “ ” Down-scale: –2.5%, 3.6 mA DC or less Performance Specifications See General Specifications sheet, GS 01C25R01-01E.
  • Page 57 10. GENERAL SPECIFICATIONS Damping Time Constant (1st order) EJXMVTool (For HART Protocol type): Mass Flow configuration Software Model FSA210. (Refer to GS Amplifier damping time constant is adjustable from 01C25R50-01E) 0.00 to 100.00 seconds and added to response time, applicable for DP, SP, ET, and flow independently. FSA210 software package is used to perform mass flow configuration for the EJX910A.
  • Page 58 10. GENERAL SPECIFICATIONS Communication Requirements “ ” Minimum Pressure Limit See graph below (Safety approvals may affect electrical require- ments.) 100(14.5) Atmospheric pressure HART Working Communication Distance pressure kPa abs Up to1.5 km (1 mile) when using multiple twisted pair (psi abs) cables.
  • Page 59 10. GENERAL SPECIFICATIONS Cable for RTD External Temperature Input Code -1, -2, -3, -4 Oil-proof and a heat-resistant cable with a shield Outside diameter: 8.5 mm (0.335 inch), Voltage rating: 300V Temperature rating: –40 to 105 C (–40 to 221 F) Flame resistance: UL (CSA) VW-1, Adaptation standard: UL (CSA) AWM STYLE 2517...

  • Page 60: Model And Suffix Codes

    10. GENERAL SPECIFICATIONS 10.2 MODEL AND SUFFIX CODES MODEL AND SUFFIX CODES Model Suffix Codes Description EJX910A Multivariable transmitter · · · · · · · · · · · · · · · · · · · · · · · · · Output signal -E ·...
  • Page 61 10. GENERAL SPECIFICATIONS Table 10.4 Recommended External Temperature Cable External Temperature Input Code -1, -2, -3, -4 -B, -C, -D ✓ ✓ General Application ✓ ✓ Factory Mutual (FM) Nonincendive ✓ Explosionproof Approval ✓ Intrinsically safe Approval ✓ CENELEC ATEX Type N ✓...
  • Page 62 –50 to 70 C (–58 to 158 F) for T6 CSA Intrinsically safe Approval — Combined CF1 and CS1 — T1012E.eps Contact Yokogawa representative for the codes indicated as ‘—’ Applicable for electrical connection code 2 and 7. 10-7 IM 01C25R01-01E...
  • Page 63 10. GENERAL SPECIFICATIONS Item Description Code Amplifier cover only Color change Painting Amplifier cover and terminal cover, Munsell 7.5 R4/14 Coating change Anti-corrosion coating Transmitter power supply voltage: 10.5 to 32 V DC Lightning protector Allowable current: Max. 6000 A ( 1 40 s ), Repeating 1000 A ( 1 40 s ) 100 times Applicable Standards: IEC 61000-4-4, IEC 61000-4-5 Degrease cleansing treatment Oil-prohibited use...

  • Page 64: Dimensions

    10. GENERAL SPECIFICATIONS 10.4 DIMENSIONS DIMENSIONS Model EJX910A Vertical Impulse Piping Type (Installation code 7) Unit: mm (approx. inch) 245(9.65) 110(4.33) 178(7.01) (0.47) (3.82) (5.08) (1.54) 2-inch pipe (O.D. 60.5 mm) Electrical connection code 9 Mounting bracket External temp. input code 0 Vent/drain (L-type, Optional) plugs...
  • Page 65 10. GENERAL SPECIFICATIONS Bottom Process Connection Type (Installation code B) Unit : mm (approx.inch) 95 (3.74) 188 (7.40) (2.13) Zero Conduit connection (3.11) 110 (4.33) adjustment (For RTD) (0.23) Conduit connection (0.47) (1.54) Electrical connection code 9 External temp. input code 0 Mounting (4.84) Integral...
  • Page 66 REVISION RECORD Title: EJX910A Multivariable Transmitters Manual No.: IM 01C25R01-01E Edition Date Page Revised Item May. 2005 — New publication June 2006 — Add information for FOUNDATION fieldbus protocol type. Add comments for fieldbus in ‘NOTE’ 2.5.2 Correct errors in the formula. Correct errors in Table 2.8 Add WARNING for fieldbus and external temperature input cable.

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