Royal Sovereign RSL-2701 User Manual

Royal Sovereign RSL-2701 User Manual

Roll laminator
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MODEL: RSL-2701
RSL-2701U
RSL-380
ROLL LAMINATOR
SERVICE MANUAL
www.royalsovereign.com

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Summary of Contents for Royal Sovereign RSL-2701

  • Page 1 MODEL: RSL-2701 RSL-2701U RSL-380 ROLL LAMINATOR SERVICE MANUAL www.royalsovereign.com...
  • Page 2: Table Of Contents

    Table of Content 1.Safety Precautions 3 ~ 3 ……………………………………………………………………… 2.Troubleshooting 4 ~ 10 …………………………………………………………………………… 2.1) Rollers Not Heating ……………………………………………………………………………… 4 ~ 6 2.2) Rollers Over Heating …………………………………………………………………………… 6 ~ 7 2.3) Rollers Not Running ……………………………………………………………………………… 8 ~ 9 2.4) No Main Power …………………………………………………………………………………… 9 ~ 10 2.5) Poor Lamination Quality …………………………………………………………………………...
  • Page 3: Safety Precautions

    7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 10. Do not attempt to laminate items that exceed total recommended material thickness for the unit.
  • Page 5: Left Cover

    2. Troubleshooting 2.1 Rollers Not Heating CAUSES 1. The wire connector from the heater is disconnected with MAIN PCB.(except RSL-380) 2. The Wire-Temp Fuse is disconnected. 3. The Main Fuse is defective.(except RSL-380) 4. The Bi-metal is defective. 5. The heater in the roller is defective. 6.
  • Page 6 2 The Wire-Temp Fuse is disconnected 1) Test if the Wire-Temp Fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one. WIRE-TEMP FUSE 3. MAIN FUSE is disconnected.(except RSL-380) 1) Test if the Main Fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one.
  • Page 7 5. The heater in the roller is defective. 1) Test if the heater is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 6. Main PCB is defective. Replace Main PCB with new one according to How to replace Main PCB only when all of the above mentioned heater wire, wire thermal fuse, heater and Bi-metal are normal.
  • Page 8: Rollers Over Heating

    RSL-380 1. The Temperature Sensor is not work. 1) Disassemble the Right cover. (Refer to how to replace Cover-R.) 2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass'y is disconnected with Multi-tester. Again, Attach The Bracket-Sensor as the proper position. Bracket-Sensor <Sensor Ass'y position>...
  • Page 9 RSL-2701,RSL-2701U 1. The Temperature Sensor is not work. 1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.) 2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass'y is disconnected with Multi-tester. SENSOR ASS'Y BRACKET SENSOR <Sensor Ass'y position>...
  • Page 10: Rear Cover

    2.3 Rollers Not Running CAUSES 1. Safety cover is not in proper position. 2. Wire-Motor's connector is disconnected. 3. Film is jammed on the rollers. 4. Main PCB is defective. 5. Main motor is defective. MEASURES Before troubleshooting, be sure to disassemble the Right cover ,the Left cover and the Rear cover.
  • Page 11: No Main Power

    Refer to how to replace each component for the disassembly of them. 1. Main power wire is not connected with Main Switch. 1) Check if the Main power wires are connected correctly. MAIN SWITCH MAIN SWITCH connecting part <RSL-2701/2701U> <RSL-380>...
  • Page 12 2. Main fuse is disconnected.(except RSL-380) 1) Test if the main fuse is disconnected with Multi-tester. 2) If disconnected, replace it wit new one. MAIN FUSE 3. Wire-AC IN is not connected with Main PCB.(except RSL-380) 1) Check if the Wire-AC IN are connected correctly. WIRE-AC IN 4.
  • Page 13: Poor Lamination Quality

    2.5 Poor Lamination Quality Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on both sides of the output.
  • Page 14: Replacing Parts

    3.1. Right Cover 1) Unfasten 4 screws holding the Right cover and disassemble the Right cover. <RSL-2701/2701U> <RSL-380> 2) Pull out the male connector from the Sub-PCB . 3) Unfasten 4 screws holding the Sub-PCB and detach the Sub-PCB.
  • Page 15: Left Cover

    3.2. Left Cover 1) Unfasten 2 nuts holding the Knob Tension 2) disassemble the Knob-Tension. 3) Unfasten 4 screws holding the Left cover and disassemble the Left cover . 4) How to assemble is the reverse order of how to disassemble , 3)→2)→1). 3.3.
  • Page 16: Main Pcb

    3) Disassemble Wire connect to MAIN S/W, POWER CORD. 4) Disassemble MAIN S/W and POWER CORD. 5) How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1). 3.4. Main PCB 1) Pull out all the connectors from the main PCB. 2) Detach the main PCB from 4 white plastic supporters.
  • Page 17: Sub Pcb

    3.5. Sub PCB 1) Refer to No 1.(Replacement of cover-R) 3.6. Heaters 1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) . 2) Unfasten 2 screws holding the heater and disassemble the wire. < Detachment 2 screws holding the heater> 3) Unfasten 2 screws and disassemble the bracket holding the lower heater.
  • Page 18: Cross Cutter

    3.7. Cross Cutter 1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) . 2)a. Unfasten 6 screws holding the Frame-Upper.(RSL-2701/2701U) b. Unfasten 1 screw on the Frame-cutter.(RSL-380) <RSL-2701/2701U>...
  • Page 19: Replacement Of Motor

    3)a. Disassemble Frame upper with Cross Cutter.(RSL-2701/2701U) b. Disassemble Cross Cutter from the Frame-Cutter.(RSL-380) <RSL-380> 4) Disassemble the Cross Cutter from the Frame-Upper.(RSL-2701/2701U) <RSL-2701/2701U> 5)a. How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1).(RSL-2701/2701U) b. How to assemble is the reverse order of how to disassemble , 3)→2)→1).(RSL-380)
  • Page 20 3) unfasten the set screw (sprocket motor) 4) take out the sprocket motor from the motor 5) unfasten the three screws from the motor 6) detach the connector and change the motor 7) How to assemble is the reverse order of how to disassemble , 6)→5)→4)→3)→2)→1).
  • Page 21: Adjustments

    4. Adjustments Adjusting Front and Rear Roller Pressure Use Screwdriver • to adjust the roller pressure: C.W – Increase pressure. C.C.W – Decrease pressure. Using Push-Pull Scale , measure 5 spots as shown on Figure B &C: Front roller should be 2~3 and back rollers should be 5~7.
  • Page 22: Parts List

    SVC Parts List RSL-2701/2701U CHANGING REMARK Part No. Part Name Spec. P NO. DATE 013LR2026A BASE-FRONT AL6063 013LR2033A 20050317 013LR3075A 20060710 026004005A FOOT NATURAL RUBBER 013LR2027A BASE-REAR AL6063 013LR2032A 20050317 013LR3076A 20060710 350LR3008A PCB-MAIN ASS'Y FR-4 Chang the AC IN and Heater's connector...
  • Page 23 120LR4006A SHAFT-TENSION S45C 141LR4025A PLATE-HOLDER SHAFT SPCC 2.0T 20091201 140LR4008A HOLDER-SHAFT FILM S45C 140LR4039A 20091201 12200X033A BEARING-RADIAL TRUST NTB1730 17*30 147LR4008A PAD-TENSION LEATHER 1.5T 124LR4003A CORE-24 AL6063 S45C Φ20 015LR2001B IDLE BAR Φ12*10 FLANGE 12200X032A DU BUSH 210004002A MOTOR-MAIN DC24V 21000S038A 20100419 131LR4021A SPROCKET-MOTOR...
  • Page 24 S45C Φ8 120LR4008A SHAFT-TABLE 021LR0002A COVER-R ABS PA-765 431C 350LR3009A PCB-CONTROL ASS'Y FR-4 350LR3037A 20061221 20070420 021LR2006A KNOB-CONTROL ABS PA-765 431C 032LR3003A INLAY-CONTROL EU,AU,UK PC T=0.25 85-1 032LR3003B INLAY-CONTROL JAP,CUL PC T=0.25 85-2 032LR3003C INLAY-CONTROL EU-N,JAP-N,AU-N PC T=0.25 85-3 032LR3003D INLAY-CONTROL CUL-N PC T=0.25 85-4 032LR3003E INLAY-CONTROL...
  • Page 25 SVC Parts List RSL-380 CHANGING REMARK Part No. Part Name Spec. P NO. DATE 013LR3069A BASE-FRONT SPCC 1.5T 026004005A FOOT NATURAL RUBBER 013LR3070A BASE-REAR SPCC 1.5T 350LR3008C PCB-MAIN ASS'Y EU,AU,KR,CH,UK FR-4 350LR3008D PCB-MAIN ASS'Y CUL,JAP FR-4 34000S009B POWER TRANSFORMER(EU,AU,KR,CH,UK) 220~240V/50~60Hz 34000S009C POWER TRANSFORMER(JAP,CUL) 100-120V/50~60Hz...
  • Page 26: Exploded Drawings

    SVC Parts List RSL-380 CHANGING REMARK Part No. Part Name Spec. P NO. DATE FCHW1 24Ω CUL,UK 41-1 223LR3001E HEATER ASS'Y FCHW1 16.7Ω JAP 41-2 223LR3001F HEATER ASS'Y 141LR4019A BRACKET-HEATER,UP SPCC 1.6T STOPPER-HEATER,UP 141LR4027A 147LR4013A 20070702 141LR4020A BRACKET-HEATER,LO SPCC 1.6T 141LR4028A STOPPER-HEATER,LO 20070702...
  • Page 27 SVC Parts List RSL-380 CHANGING REMARK Part No. Part Name Spec. P NO. DATE 381LR4051A WIRE-HEATER,LINK UL1015 AWG#18,BLK 141LR4018A BRACKET-SENSOR SPCC 1.6T 141LR4037A PLATE-SENSOR...
  • Page 28 6. Explode View 6.1 RSL-2701 Explode View Frame L Frame R Frame, Roller and Other View Wire, Front Table ,Film Shaft and Control PCB 6.2 RSL-380 Explode View Frame L Frame R Frame, Roller and Other View Wire, Front Table and Safety Cover...
  • Page 29 6.1 RSL-2701/2701U Expolde View...
  • Page 30 Frame - L...
  • Page 31 Frame - R...
  • Page 32 Frame, Roller and Other View...
  • Page 33 Wire, Power core and Control PCB...
  • Page 34 6.2 RSL-380 Expolde View...
  • Page 35 Frame - L 013LR3067A FRAME-L 141LR4017A BRACKET -PRESSURE 141LR4035A PLAT E-DU BUSH 141LR4054A BRACKET LIMIT SWIT CH 36400X014B MICRO S/W 021LR4001A LIMIT SWIT CH COVER 122LR4044A BUSH-ROLLER LAMI,UP 12200X028A DU BUSH 023LR4004A KNOB-T ENSION 120LR4006A SHAFT -T ENSION 12200X033A BEARING-RADIAL T RUST 141LR4019A BRACKET -HEAT ER,UP 147LR4013A...
  • Page 36 Frame - R 141LR4017A BRACKET-PRESSURE 013LR3068A FRAME-R 122LR4044A BUSH-ROLLER LAMI,UP 12200X028A DU BUSH 210004002A MOTOR-MAIN 131LR4021A SPROCKET-MOTOR 141LR4019A BRACKET-HEATER,UP 141LR4020A BRACKET-HEATER,LO 141LR4028A STOPPER-HEATER,LO 141LR4032A BRACKET-PRESSURE,LAMI 141LR4033A BRACKET-PRESSURE,PULL 363LR4001E BI-METAL 131LR4017A SPROCKET-LAMI 131LR4033A SPROCKET-PULL 136LR4012A CHAIN 136LR4001F 021LR0002A COVER-R 350LR3009A PCB-CONTROL ASS'Y 021LR2006A KNOB-CONTROL 032LR3003F INLAY-CONTROL 138LR4015A SPRING-PRESSURE...
  • Page 37: Wire Diagram

    Frame, Roller and Other View...
  • Page 38 Wire, Front Table and Safety Cover Pa r t Pa r t Na me 014LR3001B TABLE-FRONT 145LR3002A GUIDE-DOCUMENT 023LR4002A KNOB-BOLT GUIDE 111LR4006A BOLT-GUIDE 013LR4004A FRAME-COVER SAFETY 021LR3024A COVER-SAFETY 141LR4043A FRONT TABLE SAFETY LEVER 111LR4018A SCREW-H 381LR4049A WIRE-BIMETAL 31300S004A SENSOR 381LR4063A WIRE-TEMP FUSE 381LR4053A WIRE-MAIN 381LR4051A WIRE-HEATER,LINK...
  • Page 39 7. RSL-2701/2701U/380 Wire Diagram AC 100 ~ 120V WIRE DIAGRAM...
  • Page 40 AC 220 ~ 240V WIRE DIAGRAM...
  • Page 41 < MAIN PCB Layout> ⑥ ⑤ ③ ④ ② ① <Connect part> 1. WIRE-MAIN : above photo① →connect SUB PCB. 2. WIRE-MOTOR: above photo ② →connect the motor main. 3. WIRE-HEATER : above photo③ → connect HEATER ASS'Y. 4. WIRE-AC IN : above photo④ → connect MAIN SWITCH. 5.
  • Page 42 <FRAME-R Layout> ; 100 ~ 120V 1. WIRE-MAIN : above photo ① → connect above photo "<SUB-PCB Layout>" ① ② 2. SENSOR WIRE : above photo ② → connect above photo"<SUB PCB Layout>" ② 3. WIRE-HEATER : above photo ③ → connect above photo BI-METAL.

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Rsl-2701uRsl-380

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