7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 10. Do not attempt to laminate items that exceed total recommended material thickness for the unit.
2. Troubleshooting 2.1 Rollers Not Heating CAUSES 1. The wire connector from the heater is disconnected with MAIN PCB.(except RSL-380) 2. The Wire-Temp Fuse is disconnected. 3. The Main Fuse is defective.(except RSL-380) 4. The Bi-metal is defective. 5. The heater in the roller is defective. 6.
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2 The Wire-Temp Fuse is disconnected 1) Test if the Wire-Temp Fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one. WIRE-TEMP FUSE 3. MAIN FUSE is disconnected.(except RSL-380) 1) Test if the Main Fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one.
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5. The heater in the roller is defective. 1) Test if the heater is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 6. Main PCB is defective. Replace Main PCB with new one according to How to replace Main PCB only when all of the above mentioned heater wire, wire thermal fuse, heater and Bi-metal are normal.
RSL-380 1. The Temperature Sensor is not work. 1) Disassemble the Right cover. (Refer to how to replace Cover-R.) 2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass'y is disconnected with Multi-tester. Again, Attach The Bracket-Sensor as the proper position. Bracket-Sensor <Sensor Ass'y position>...
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RSL-2701,RSL-2701U 1. The Temperature Sensor is not work. 1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.) 2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass'y is disconnected with Multi-tester. SENSOR ASS'Y BRACKET SENSOR <Sensor Ass'y position>...
2.3 Rollers Not Running CAUSES 1. Safety cover is not in proper position. 2. Wire-Motor's connector is disconnected. 3. Film is jammed on the rollers. 4. Main PCB is defective. 5. Main motor is defective. MEASURES Before troubleshooting, be sure to disassemble the Right cover ,the Left cover and the Rear cover.
Refer to how to replace each component for the disassembly of them. 1. Main power wire is not connected with Main Switch. 1) Check if the Main power wires are connected correctly. MAIN SWITCH MAIN SWITCH connecting part <RSL-2701/2701U> <RSL-380>...
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2. Main fuse is disconnected.(except RSL-380) 1) Test if the main fuse is disconnected with Multi-tester. 2) If disconnected, replace it wit new one. MAIN FUSE 3. Wire-AC IN is not connected with Main PCB.(except RSL-380) 1) Check if the Wire-AC IN are connected correctly. WIRE-AC IN 4.
2.5 Poor Lamination Quality Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on both sides of the output.
3.1. Right Cover 1) Unfasten 4 screws holding the Right cover and disassemble the Right cover. <RSL-2701/2701U> <RSL-380> 2) Pull out the male connector from the Sub-PCB . 3) Unfasten 4 screws holding the Sub-PCB and detach the Sub-PCB.
3.2. Left Cover 1) Unfasten 2 nuts holding the Knob Tension 2) disassemble the Knob-Tension. 3) Unfasten 4 screws holding the Left cover and disassemble the Left cover . 4) How to assemble is the reverse order of how to disassemble , 3)→2)→1). 3.3.
3) Disassemble Wire connect to MAIN S/W, POWER CORD. 4) Disassemble MAIN S/W and POWER CORD. 5) How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1). 3.4. Main PCB 1) Pull out all the connectors from the main PCB. 2) Detach the main PCB from 4 white plastic supporters.
3.5. Sub PCB 1) Refer to No 1.(Replacement of cover-R) 3.6. Heaters 1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) . 2) Unfasten 2 screws holding the heater and disassemble the wire. < Detachment 2 screws holding the heater> 3) Unfasten 2 screws and disassemble the bracket holding the lower heater.
3.7. Cross Cutter 1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) . 2)a. Unfasten 6 screws holding the Frame-Upper.(RSL-2701/2701U) b. Unfasten 1 screw on the Frame-cutter.(RSL-380) <RSL-2701/2701U>...
3)a. Disassemble Frame upper with Cross Cutter.(RSL-2701/2701U) b. Disassemble Cross Cutter from the Frame-Cutter.(RSL-380) <RSL-380> 4) Disassemble the Cross Cutter from the Frame-Upper.(RSL-2701/2701U) <RSL-2701/2701U> 5)a. How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1).(RSL-2701/2701U) b. How to assemble is the reverse order of how to disassemble , 3)→2)→1).(RSL-380)
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3) unfasten the set screw (sprocket motor) 4) take out the sprocket motor from the motor 5) unfasten the three screws from the motor 6) detach the connector and change the motor 7) How to assemble is the reverse order of how to disassemble , 6)→5)→4)→3)→2)→1).
4. Adjustments Adjusting Front and Rear Roller Pressure Use Screwdriver • to adjust the roller pressure: C.W – Increase pressure. C.C.W – Decrease pressure. Using Push-Pull Scale , measure 5 spots as shown on Figure B &C: Front roller should be 2~3 and back rollers should be 5~7.
SVC Parts List RSL-2701/2701U CHANGING REMARK Part No. Part Name Spec. P NO. DATE 013LR2026A BASE-FRONT AL6063 013LR2033A 20050317 013LR3075A 20060710 026004005A FOOT NATURAL RUBBER 013LR2027A BASE-REAR AL6063 013LR2032A 20050317 013LR3076A 20060710 350LR3008A PCB-MAIN ASS'Y FR-4 Chang the AC IN and Heater's connector...
SVC Parts List RSL-380 CHANGING REMARK Part No. Part Name Spec. P NO. DATE FCHW1 24Ω CUL,UK 41-1 223LR3001E HEATER ASS'Y FCHW1 16.7Ω JAP 41-2 223LR3001F HEATER ASS'Y 141LR4019A BRACKET-HEATER,UP SPCC 1.6T STOPPER-HEATER,UP 141LR4027A 147LR4013A 20070702 141LR4020A BRACKET-HEATER,LO SPCC 1.6T 141LR4028A STOPPER-HEATER,LO 20070702...
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SVC Parts List RSL-380 CHANGING REMARK Part No. Part Name Spec. P NO. DATE 381LR4051A WIRE-HEATER,LINK UL1015 AWG#18,BLK 141LR4018A BRACKET-SENSOR SPCC 1.6T 141LR4037A PLATE-SENSOR...
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6. Explode View 6.1 RSL-2701 Explode View Frame L Frame R Frame, Roller and Other View Wire, Front Table ,Film Shaft and Control PCB 6.2 RSL-380 Explode View Frame L Frame R Frame, Roller and Other View Wire, Front Table and Safety Cover...
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Wire, Front Table and Safety Cover Pa r t Pa r t Na me 014LR3001B TABLE-FRONT 145LR3002A GUIDE-DOCUMENT 023LR4002A KNOB-BOLT GUIDE 111LR4006A BOLT-GUIDE 013LR4004A FRAME-COVER SAFETY 021LR3024A COVER-SAFETY 141LR4043A FRONT TABLE SAFETY LEVER 111LR4018A SCREW-H 381LR4049A WIRE-BIMETAL 31300S004A SENSOR 381LR4063A WIRE-TEMP FUSE 381LR4053A WIRE-MAIN 381LR4051A WIRE-HEATER,LINK...
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