Royal Sovereign RSL-2702 Service Manual
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Royal Sovereign RSL-2702 Service Manual

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ROLL LAMINATOR
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Summary of Contents for Royal Sovereign RSL-2702

  • Page 1 ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR Service Manual Service Manual Service Manual Service Manual www.royalsovereign.com...

  • Page 2: Table Of Contents

    b b b b of of of of Co Co t t t t t t t t Ta le le le le n n n n en 1. 1. 1. 1. Sa e e e e f f f f ty ty ty ty P P P P recau recau i i i i n n n n t t t t o o o o s s s s...

  • Page 3: Sa Sa

    . Only Royal Sovereign au ori e main enance an service ec nicians s oul ma e re airs. 10 D . o no a em...

  • Page 4: Troubleshooting

    2. Troubleshooting Note: While repairing: Make sure the power plug is unplugged from the power outlet. Open both side covers and rear cover. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2.
  • Page 5 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE-UP-T/FUSE WIRE-LO-T/ FUSE 4. Defective Bi-Metal. a. Replace the Bi-Metal BIMETAL-L(120 ℃ ) BIMETAL-R(130 ℃ ) 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b.

  • Page 6: Ea T T T T G G G

    6. Defective Main PCB. a. Replace the PCB Main. 2.2) Rollers Over Heating CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a.

  • Page 7: Ea Ea T T T T G G G

    3. Defective heater. (Refer to page 5) a. Test continuity of the heater. If it fails, replace the heater. b. Glass tube that surrounds heating coil is broken – replace the heating element. 4. Defective Main PCB. a. Replace the PCB Main. 2.3) Rollers Not Running CAUSES 1.
  • Page 8 3. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. Switch is engaged 4. Opened Front Table Switch. a.

  • Page 9: Runnin G G G

    7. Blown motor fuse. a. Replace the motor fuse located above the main power switch. Motor Fuse 8. Defective main motor. a. Replace the main motor. 9. Defective main PCB. a. Replace the main PCB. 2.4) No Main Power CAUSES 1.

  • Page 10: N N N N Main Main Pow

    Main Fuse 3. Disconnected main power wires. a. Check that the main power wires are properly connected. Main Power Wires 4. Transformer is defective a. Replace the transformer. Transformer...

  • Page 11: Poo Poo R La R La Ina

    2.5 Poo r La r La r La r La ina m m m m ina i i i i n n n n t t t t o o o o Q Q Q Q uali uali uali uali ty ty ty ty P P P P ob ob m:...

  • Page 12: G G G G P P P P Ts Ts Ts Ts Ar Ar Ar Ar

    3. 3. 3. 3. Re lacin p p p p lacin g g g g P P P P ts ts ts ts ar ar ar ar lacin lacin Note: While replacing parts: ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR a.

  • Page 13: Rear Co Ver

    Re lacin p p p p lacin Rear g g g g Rear lacin lacin Rear Rear a. Take off the left and right covers. b. Take out the four screws from frames,two screws of each side(Figure 5,Figure 6) Figure 5 Figure Re lacin p p p p...

  • Page 14: Re Re Lacin Lacin

    c. Take out the broken heater. Figure 11 Figure Note: a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently. b. Use an air blower to blow out the broken pieces of heating rod. (Please ensure that no one is standing on the other side.) Re lacin p p p p...

  • Page 15: Dj Dj Dj Dj Stm A A A A U U U U Stm En

    4. 4. 4. 4. dj dj dj dj stm A A A A u u u u ts ts ts ts 4.1 Adjusting Take-up Shaft Speed CAUSES: 1.Main rollers and take-up shaft speed is not synchronized. MEASURES: Adjust take-up shaft speed,by loosenning or tightenning the knob According to label-take up.
  • Page 16 4.Laminating Test – Laminate samples with different thickness of substrates. 5.Check above steps 2 through 4 with 3mil & 5mil films. Figure C...
  • Page 18 SVC Parts List RSL-2702 AN IN IN IN IN G G G G G G G G E E E E R R R R MAR K K K K Part No. Part Name Spec. P P P P ..
  • Page 19 120LR4008A SHAFT-TABLE S45C;ф8 36400X014A MICRO S/W DECO VP-531-2H SC799 36400X014B 20071030 141LR4054A BRACKET-LIMIT SWITCH SPCC 2.0T 021LR4001A LIMIT SWITCH COVER SWP ф2.0 138LR4015A SPRING-PRESSURE 026LR4006A FOOT RUBBER 134LR4003B BUSH-PULLY S45C BHE06030D2 BOLT M6*30 SUS27 013LR2065A FRAME-R SPCC 3T 013LR2088A 20100613 141LR3018A PLATE-PRESSURE,R SPCC 3T...
  • Page 20 122LR4047A BUSH-ROLLER PULL,LO S45C 12200X029A DU-BUSH ф10*10 FLANGE 120LR3004G SHAFT-FILM S45C 143LR3001A SUPPPORTER-SHAFT S45C 12200X009A DU-BUSH ф15*20 FLANGE RE001000C8 E-RING ETW-10 WON IL 140LR4001A HOLDER-SHAFT,FILM S45C 140LR4036A 20090615 147LR4002A PAD-TENSION LEATHER 1.5T 12200X022A BEARING-RADIAL TRUST NTB 15*28 125LR4001A HANDLE-TENSION S45C 125LR4015A 20100327 015LR2001B...
  • Page 21 381LR4027A SENSOR ASS'Y(UP) UL2624 AWG#24 3PAIR 381LR4027G SENSOR ASS'Y(LO) UL2624 AWG#24 3PAIR 381LR4043A WIRE-SAFETY S/W UL1015 AWG#14 1P BLK 381LR4020B WIRE-FUSE,EU UL1015 AWG#14 BLK 381LR4044A WIRE-MAIN UL2464 AWG#24 BLK 381LR4091A WIRE-LO HEATER1 EU UL1015 AWG#14 BLK 381LR4030D WIRE-UP HEATER1 EU UL1015 AWG#14 RED 381LR4084A WIRE-T/FUSE(UP)
  • Page 23 6. 6. 6. 6. -2702 -2702 -2702 -2702 Exp Exp od l l l l od V V V V w w w w e e e e ie ie ie ie -2702 -2702 -2702 -2702 Exp Exp od l l l l od V V V V w w w w e e e e ie ie ie ie F F F F m m m m...
  • Page 24 -2702 -2702 Expo -2702 -2702 Expo Expo Expo d d d d V V V V w w w w l l l l e e e e ie ie ie ie PART NO. DESCRIPTION 013LR3075A BASE-FRONT 141LR4041A BRACKET-FAN 211003004A FAN-EU,AU,KR,CH,UK 211003004B FAN-CUL,JAP...

  • Page 25: Exp Od 6.Exp 6.Exp 20

    Frame - L PART NO. DESCRIPTION 013LR2053A FRAME-L 141LR3017A PLATE-PRESSURE,L 141LR4060A PLATE-PRESSURE,LAMI 141LR4061A PLATE-PRESSURE,PULL 36400X014B MICRO S/W 141LR4054A BRACKET-LIMIT SWITCH 021LR4001A LIMIT SWITCH COVER 138LR4015A SPRING-PRESSURE 021LR2008A COVER-TAKE UP,L 122LR4024A BUSH-ROLLER LAMI,UP 12200X028A DU-BUSH 143LR3001A SUPPPORTER-SHAFT 12200X009A DU-BUSH RE001000C8 E-RING 141LR4035A PLATE-DU BUSH 141LR4087A BRACKET-HEATER UP 147LR4013A STOPPER-HEATER UP...
  • Page 26 PART NO. DESCRIPTION Frame - R 141LR4060A PLATE-PRESSURE,LAMI 141LR4061A PLATE-PRESSURE,PULL 138LR4015A SPRING-PRESSURE 026LR4006A FOOT 134LR4003B BUSH-PULLY BHE06030D2 BOLT 013LR2065A FRAME-R 141LR3018A PLATE-PRESSURE,R 134LR4003A BUSH-PULLY 134LR4001A PULLY-CHAIN BHE06045D2 HEXA BOLT 021LR2013A COVER-TAKE UP,R 131LR4023A SPROCKET-TAKE UP 147LR4010A PAD-TAKE UP 141LR4040A PAD-SLIP 138LR4012A SPRING-TENSION 125LR4004A SHAFT-TENSION 2 023LR4004A KNOB-TENSION...
  • Page 27 Frame, Roller and Other View 013LR3075A BASE-FRONT 141LR4041A BRACKET-FAN 211003004A FAN-EU,AU,KR,CH,UK 211003004B FAN-CUL,JAP 141LR4059A BRACKET-SENSOR 021LR3003A CASE-SENSOR,UP 021LR3004A CASE-SENSOR,LO 013LR3076A BASE-REAR 350LR3036C PCB-MAIN ASS'Y 34000S011A POWER TRANSFORMER 23200X002A SUPPPORT-PCB 013LR3009A FRAME-REAR 36400X002B SEWITCH-MAIN 23300X001A BUSHING-CORD 013LR3002K FRAME-CUTTER 021CR3001A KNOB-CUTTER.C 140LR3001A HOLDER-CUTTER.C 213LR4001A CUTTER-CROSS 138LR4001A SPRING-CUTTER CROSS 013LR3021A PLATE-MIDDLE...
  • Page 28 Wire, Front Table, Film Shaft,Ass'y-Auto and Sensor PART NO. DESCRIPTION 380LR4001A POWER CORD-EU,CH 14-1 380CR4004A POWER CORD-CUL 14-2 380CR4003A POWER CORD-JAP 14-3 380LR4003A POWER CORD-AU 14-4 380LR4007A POWER CORD-UK 14-5 380LR4001B POWER CORD-KR 120LR4014A SHAFT-TAKE UP 140LR4040A HOLDER-SHAFT,T 141LR4005A PLATE-SHAFT FILM 12200X005A BEARING-TRUST NEEDLE 12200X034A DU-BUSH RIV05018E8 RIVET...

  • Page 29: Ire Ia Ia Ia Ia Ra Ra Ra Ra

    7. 7. 7. 7. -2702 -2702 -2702 -2702 W W W W ire ia ia ia ia ra ra ra ra D D D D g g g g m m m m...
  • Page 30 ③ ② ① ⑨ ④ ⑧ ⑦ ⑩ ⑥ ⑤ <Connect part> 1. Wire Main. 6. Wire Up Heater. 2. Wire Sensor Up 7. Wire Fan(2EA) 3. Wire Sensor Low 8. Wire Power Transformer In 4. Wire Power 9. Motor wires 5.
  • Page 31 <SUB PCB and Frame-R Heater Layout> Bimetal(130 ℃ ) Wire Up Sensor SUB PCB Wire Bimetal Power Cord Fuse Main Wire Up Heater Wire Lo Heater Motor Transformer Power cord Wire-Fuse Wire power...
  • Page 32 <MICRO SWITCH and Frame-L Heater Layout> Wire F/Fuse (133 ℃ ) Wire Motor Wire Safety S/W Bimetal (120 ℃ ) Wire F/Fuse (133 ℃ ) Wire Bimetal Safety Cover Micro S/W Front Table Micro S/W...

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