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Model No. WESY93191 Serial No. Write the serial number in the space above for future reference. ER'S MANUAL Serial Number Decal (Under Seat) QUESTIONS? AS a manufacturer, we are committed to providing complete customer satisfaction, if you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac=...
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IMPORTANT PRECAUTIONS ............. BEFORE YOUBEGIN..............ASSEMBLY ................HOWTOUSETHEHOME GYMSYSTEM ........... WEIGHT RESISTANCE CHART............TROUBLE-SHOOTING ANDMAINTENANCE ..........CABLE DIAGRAMS ..............ORDERING REPLACEMENT PARTS ..........BackCover LIMITED WARRANTY ............BackCover Note: A PART IDENTIFICATION CHART anda PART LIST/EXPLODED DRAWING areattached inthecenterof thismanual. R emove t he PART IDENTIFICATION CHART andthe PART LIST/EXPLODED DRAWING before beginning assembly.
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Thank you for selecting the versatile WELDER R_ P RO Customer Service Department toll-free at 1-800-999- 9925 Training System. The WELDER _ PRO 9925 offers 3756, Monday through Friday, 6 a.m. until 6 p.m. a selection of weight stations designed to develop Mountain Time (excluding holidays).
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Note: This introduction will save you more Identifying Parts time than it takes to read it! To help you identify the small parts used in assem- bly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place Making Things Easier for Yourself the chart on the floor or work table and use it to Everything in this manual is designed to ensure...
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FRAM E ASSEM B LY Before beginning assembly, be sure that you have read and understand the information in the box above. Locate and open the parts bags labeled "FRAME ASSEMBLY BAG ONE" and "FRAME ASSEMBLY BAG TWO." Press two 2" Square Outer Caps (58) onto the indi- cated ends of the Weight Base (14).
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Press a 2" Square Inner Cap (56) into the open end of the Top Frame (2). Press a 2" Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1" Round Inner Caps (70) into the top of the Butterfly Frame.
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Insert two Weight Guides (23) into one of the brack- ets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16" x 6" Bolt (67), two 1/2" x 3/4" Spacers (69), and a 5/16" Nylon Locknut (40).
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10. Lubricate the insides of the holes in the Top Weights (24) as shown. Slide a Top Weight onto each set of Weight Guides (23). .Lubricate 11. Attach the Top Frame (2) to the Ab Upright (1) with two 5/16" x 2 3/4" Bolts (55), two 5/16" Washers (20) and two 5/16"...
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13. Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16" x 2 1/2" Bolt (39), two 5/16" Washers (20) and a 5/16" Nylon Locknut (40). Make sure the Leg Press Plate and Adjustment Tube are oriented as shown.
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17. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16" x 2 1/2" Bolts (39) and two 5/16" Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner. 18.
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20. Press a 1 3/4" Square Inner Cap (48) into the lower end of the Left Arm (6) and the Right Arm (5). 21. Locate and open the parts bags labeled "CABLE ASSEMBLY" and "PULLEYS." During steps 19 through 50, refer to the CABLE DIA- GRAMS on pages 26 and 27 of this manual to verify proper cable routing.
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23. Wrap the Butterfly Cable (89) around a "V" Pulley (81) as shown. Attach the "V" Pulley to the bracket on the Leg Press Upright (4) with a 3/8" x 2 1/2" Bolt (65), a Large Cable trap (79) and a 3/8" Nylon Locknut (42).
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27. Locate the Rear Cable (87)--this is the shortest Cable. Slide one end of the Rear Cable onto the 5/16" x 3" Bolt (92). Thread another 5/16" Nylon Jam Nut (91) onto the Bolt, but do not fully tighten Leave enough room between the two Jam Nuts for the Cable to pivot.
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31. Locate the Press Cable (88)--this is the longest Cable. Attach the end of the Press Cable (88) to the Large "U" Bracket (84) with a 1/4" Nylon Locknut (44) and a 1/4" Washer (37). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are...
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34. Wrap the Press Cable (88) around a 3 1/2" Pulley (82) in the direction shown. Attach the Pulley and two Pulley Covers (94) to the lower set of holes in the Pulley Plates (31) with a 3/8" x 2" Bolt (50) and a 3/8" Nylon Locknut (42), Orient the wide tab on the Pulley Covers as shown.
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38. Wrap the Press Cable (88) around a 3 1/2" Pulley (82) in the direction shown. Attach the Pulley and two Pulley Covers (94) to the indicated hole in the Press Frame (12) with a 3/8" x 3 1/2" Bolt (57), two 3/8" Washers (38) and a 3/8"...
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42. Remove the 3/8" Nylon Locknut (42) from the 3/8" x 5" Bolt (74) attached in step 40. Wrap the Press Cable (88) around a 3 1/2" Pulley (82) in the direction shown. Attach the Pulley and two Pulley Wide Tab Covers (94) to the Leg Press Arm (9) with the 3/8"...
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46. Locate one of the preassembled pairs of Pulley Plates (31) and remove both 3 1/2" Pulleys (82). Route the High Cable (85) around a 3 1/2" Pulley (82) in the direction shown. Attach the Pulley and two Pulley Covers (94) to the Pulley Plates (31) with a 3/8"...
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50. Wrap the Low Cable (86) around a 3 1/2" Pulley (82) in the direction shown. Attach the Pulley and two Pulley Covers (94) to the welded tube on the Ab Upright (1) with a 3/8" x 3 3/4" Bolt (76), a 3/8" Washer (38) and a 3/8"...
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53. Wrap the Low Cable (86) around a 3 1/2" Pulley (82) in the direction shown. Attach the Pulley and two Pulley Covers (94) to the indicated hole in the Leg Lever (15) with a 3/8" x 3 3/4" Bolt (76), two 3/8" Washers (38) and a 3/8"...
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57. Insert a 1/4" x 2 1/2" Carriage Bolt (60) through the center hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4" x 3/4" Bolts (59). Insert the 1/4" x 2 1/2" Carriage Bolt (60) through the indicated hole in the Rear Seat Frame (16).
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61. Attach a Butterfly Pad (22) to the Left Fly Arm (6) with two 1/4" x 2 1/4" Bolt (63) and two 1/4" Washers (37). Repeat this step for the Right Fly Arm (5). 62. Attach the Curl Pad (77) to the Curl Post (51) with four 1/4"...
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The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor- rect starting position for the exercise to be performed.
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USING THE CURL PAD To use the Curl Pad (77), remove the 2" Square Inner Cap (56) from the Rear Seat Frame (16) and insert the Curl Post (51) into the Seat Frame. ATTACHING THE AB STRAP TO THE AB PULLEY STATION Attach the Ab Strap (35) to the Low Cable (86) at the ab pulley station with a Cable Clip (33).
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Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used.
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The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly.
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High Cable (85) Rear Cable (87) 1--Top Frame High Pulley--1 4--Weight Stack Weight Stack--5 This chart shows the approximate weight resistance at each weight station. "Top" refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.
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1/2" x 3/4" Spacer (69) 1" Round Inner Cap (70) 1 "x 7/8" Plastic Bushing (54) 1 1/8" x 2 1/2" Plastic Bushing (47) 1 1/2" Square Inner Cap (57) 3/4" Round Inner Cap (78) 1" Round Outer Cap (46) 1 3/4"...
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Key No. Qty. Description Key No. Qty. Description Ab Upright Curl Post Top Frame 3/8" x 8" Bolt Butterfly Frame Leg Press Bumper Leg Press Upright 1" x 7/8" Plastic Bushing Right Fly Arm 5/16" x 2 3/4" Bolt Left Fly Arm 2"...
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To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY93191) 2.