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Summit 41996 Owner's Manual

Natural gas grill
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Y
OU MUST READ THIS
BEFORE OPERATING YOUR GAS GRILL
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING
1. Do not store spare liquid propane
cylinder within 10 feet (3m) of this
appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within
25 feet (8m) of this appliance.
WARNING: Follow all leak-check
procedures carefully in this manual prior
to barbecue operation. Do this even if
the barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this
appliance without reading the "Lighting"
Instructions section of this manual
S U M M I T
Natural Gas Grill Owners Guide
O
G
WNERS
UIDE
DANGER
®
#
A401_NG.g
Ba402_NG.a
B401_NG.d
C401_NG.d
D401_NG.e
E400.c
41996
41996 US 03/27/03
NG

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Summary of Contents for Summit SUMMIT 41996

  • Page 1 ® S U M M I T Natural Gas Grill Owners Guide OU MUST READ THIS WNERS UIDE 41996 BEFORE OPERATING YOUR GAS GRILL DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3.

  • Page 2: Danger & Warnings

    Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions. Do not use charcoal or lava rock in your Weber ® gas barbecue.

  • Page 3: Table Of Contents

    Contents Danger & Warnings ..................A-2 Warranty ....................A-4 General Instructions .................A-5 Grilling Methods ..................A-6 Cleaning ....................A-6 Exploded View ..................A-7 Parts List ....................A-9 Assembly Instructions ................B-a Gas Instructions ..................C-1 Leak Checking ..................C-4 Operating ....................D-1 Grilling Methods ..................D-1 Lighting ....................D-3 Manual Lighting ..................D-4 Lighting the Side Burner ................

  • Page 4: Warranty

    ® Weber is not liable for any special, indirect or Weber may require reasonable proof of your date of consequential damages. Some regions do not allow the purchase. THEREFORE, YOU SHOULD RETAIN YOUR exclusion or limitation of incidental or consequential SALES SLIP OR INVOICE.

  • Page 5: General Instructions

    Portability using. (See Sections: “General Maintenance and means you can take your Weber ® gas barbecue with you if Annual Maintenance.”) you move.

  • Page 6: Grilling Methods

    OFF and troubleshooting section of this manual. wait for it to cool before cleaning. ® ® WARNING: Do not move the Weber gas barbecue CAUTION: Do not clean your Flavorizer bars or when operating or while barbecue is hot.

  • Page 7: Exploded View

    Exploded View Summit ® Gold D NG 032403...

  • Page 8: Exploded View List

    Exploded View List Hinge Pin 47. Plastic Plug Thermometer Hardware 48. Right Door Thermometer Bezel 49. Hair Cotter Pin ™ Warm-Up Basket 50. Lid Assembly 8 inch Cooking Grate 51. 1/4 - 20 x 1 1/4 inch Bolt Smoker Assembly 52.

  • Page 9: Parts List

    Parts List Lid - 1 Bottom Shelf - 1 Left Door - 1 Cookbox - 1 Right Door - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Side Table - 1 Left Frame Assembly - 1 Side Burner - 1 Right Frame Assembly - 1 Warming Rack - 1 ™...
  • Page 10 Parts List Flavorizor ® Bars - 2 Sets Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x 1-1/4 inch Bolt) - 2 Stainless Steel Nut Hex (1/4 x 20 Blk Zinc) - 2 Cooking Grates - 3 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Bottom Tray - 1...
  • Page 11 Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly. CAUTION: Before proceeding to the next step check that frame rail (2) is on the side with the swing tables (3).
  • Page 12 ATTENTION! Only start these bolts. Do not tighten yet.
  • Page 14 ATTENTION! Completely remove both partially started bolts from top rear frame rail ATTENTION! Reinstall both bolts through rear panel and into rear frame rail.
  • Page 15 ATTENTION! Remove packing tape holding the gas line and bracket(1). When installing cookbox route the gas line and bracket(1) inside the frame rails(2).
  • Page 18 Matchlight Holder...
  • Page 21 NOTE: Igniter Wire(1) is located up under right side of control panel. B401_NG.d...
  • Page 22 CAUTION: Hold burner cap(1) down while pushing side burner ignition wire(2) on.

  • Page 27: Gas Instructions

    OFF. Check by pushing down and turning clockwise. If they do not turn, This is a typical installation they are off. Proceed to the next step. If they do turn of a Weber ® natural gas barbecue. Local codes may...

  • Page 28: Leak Checking

    Gas Instructions Check for Gas Leaks Connect Gas Supply DANGER Do not use an open flame to check for gas leaks. Be a) To connect gas hose at the supply: Slide back the sure there are no sparks or open flames in the area collar of the quick disconnect.
  • Page 29 Gas Instructions Completely remove the control panel (4) from the cooking ® WARNING : The gas connections of your Summit box assembly exposing the valves, burners, igniter, and gas grill have been factory tested. We do however manifold. recommend that you leak check all gas connections before operating your Summit ®...
  • Page 30 The burners have been flame- tested. As a safety precaution however, you should ® recheck all fittings for leaks before using your Weber barbecue. Shipping and handling may loosen or damage a gas fitting. WARNING: Perform these leak checks even if your barbecue was dealer or store assembled.
  • Page 31 Gas Instructions Reinstall control panel Parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control panel brackets.

  • Page 32: Operating

    Operating Instructions Grilling Methods Direct cooking The Direct Method, similar to broiling, means the food is NOTE: If grill looses heat while cooking refer to the cooked directly over the heat source. For even cooking, troubleshooting section of this manual. food should be turned once halfway through the grilling You can adjust the Left and Right burners in each burner time.

  • Page 33: Operating Instructions

    Operating Instructions Grilling Tips & Helpful Hints Indirect cooking • Always preheat the grill before cooking. Set all burners The Indirect Method is similar to roasting, but with the on HIGH heat and close lid; heat for 10 minutes, or until added benefits of that grilled texture, flavor, and thermometer registers 500˚-550˚F (260˚-288˚C).

  • Page 34: Lighting

    The RIGHT burner lights from the the hose is found to be damaged in any way, do not LEFT burner. ® use the barbecue. Replace using only Weber authorized replacement hose. Contact the Customer Service Representative in your region To Extinguish...

  • Page 35: Manual Lighting

    Operating Instructions Manual Lighting To Extinguish DANGER Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at Failure to open lid while igniting the the source. barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or...

  • Page 36: Lighting The Side Burner

    Operating Instructions Lighting the side burner if the main burners are lit. Side Burner Lighting Instructions 1) Open the side burner lid. 2) Push down and turn the side burner control to START/ DANGER Failure to open the lid while igniting the side 3) Push igniter button and hold until burner ignites.

  • Page 37: Using The Smoker

    Operating Instructions Note - After refilling smoker, smoke will take about 10 to Using the Smoker 15 minutes to start again. The smoker may be used to enhance any of the meat, The smoker uses presoaked wood chips. For best results poultry and fish recipes in the gas grill cookbook.

  • Page 38: Lighting The Smoker

    If the hose is 2,3,9 found to be damaged in any way, do not use the ® grill. Replace using only Weber authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

  • Page 39: Manually Lighting The Smoker Burner

    If the hose is found 2,3,10 to be damaged in any way, do not use the grill. ® Replace using only Weber authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

  • Page 40: Rotisserie Assembly

    Operating Instructions 3) Put the spit forks on the rotisserie shaft. Rotisserie Assembly Slide a spit fork from each side onto the shaft so that the tines are facing each other. Reverse forks to each Parts required: rotisserie motor bracket(1), rotisserie other so that one fork screw is on top(1) and one is on motor(1), rotisserie shaft(1), spit forks(4) the bottom(2), as shown in illustration.

  • Page 41: Using The Rotisserie

    Operating Instructions WARNING: Setup up the rotisserie with food before Using the Rotisserie lighting rotisserie burner. Operating Note - Before using your rotisserie, measure your food at the widest point. If it exceeds 9 1/2”, it is too large to fit the 1) Remove rotisserie shaft from grill.

  • Page 42: Lighting The Rotisserie

    If the hose is found to be damaged in any way, do not use the ® grill. Replace using only a Weber authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

  • Page 43: Manually Lighting The Rotisserie Burner

    If the hose is found to be damaged in any way, do not use the ® grill. Replace using only a Weber authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

  • Page 44: Troubleshooting

    Main & Smoker Burner Troubleshooting Problem Check Cure ® Burners burn with a yellow or Inspect Weber ® Insect/Spider Clean Weber Insect/Spider orange flame, in conjunction with Screens for possible obstructions. Screens. (See Section “Annual the smell of gas. (Blockage of holes.) Maintenance”)

  • Page 45: Side Burner Troubleshooting

    Side Burner Troubleshooting Problem Check Cure Side Burner does not light. Is gas supply off? Turn supply on. Is the fuel hose bent or kinked? Straighten hose. Flame is low in HIGH position. Push button ignition does not Does burner light with a match? If match lights burner, checkigniter (see below).

  • Page 46: Rotisserie Troubleshooting

    Rotisserie Troubleshooting Problem Check Cure Burner does not light. Did you hold the burner control Try to relight burner by holding knob down and hold down for 20 burner control knob down and seconds until after burner ignited? continue holding down until 20 seconds after burner has ignited.

  • Page 47: Maintenance

    If the spider/insect screen becomes damaged or cannot be can nest in the venturi section(1) of the burner tubes. This cleaned, call Weber-Stephen Products Customer Service blocks the normal gas flow, and can cause the gas to flow for replacement parts.

  • Page 48: Replacing Main Burners

    Maintenance Disconnect the Thermocouple from the IR Burner Replacing Main Burners valve. ® Your Summit gas grill must be OFF and cool. Turn gas OFF at source. Disconnect regulator. Remove cooking grates. Remove Smoker box. ® Remove Flavorizer bars. To remove control panel refer to “Remove the control panel”...
  • Page 49 Maintenance Pull manifold assembly out from the manifold frame. Remove the Crossover ® tube. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. To reinstall the manifold assembly, reverse steps 7 through 14. CAUTION: The burner openings (1) must be positioned properly over the Lift and twist the burner assembly slightly, to separate valve orifices (2).

  • Page 50: Crossover Ignition System Operations

    Maintenance Crossover ® Ignition System Operations Replace Igniter Batteries ® If the Crossover ignition system fails to ignite the LEFT Parts required: 1 AA alkaline battery per igniter. burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Unscrew igniter button from top of control panel.

This manual is also suitable for:

Summit silver d ng42097Gold d 41996

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