Table of Contents
Related Manuals for HYOSUNG TE 50 B
Summary of Contents for HYOSUNG TE 50 B
- Page 1 HYOSUNG MOTORS & MACHINERY INC. CAUTION This owner’s manual contains important safety information. Part No. 99011HK3100 Please read it carefully. 1st Ed. FEB. 2001. Never allow anyone under 6 years Printed in KOREA old to ride this ATV.
- Page 2 Overseas Technical Department � COPYRIGHT HYOSUNG MOTOR & MACHINERY INC. This manual should be considered a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator.
- Page 3 ● 『 『 』 』 ● 『 『 』 』 ● 『 『 』 』 ● 『 『 』 』 『 『 』 』 ● 『 『 』 』 『 『 』 』 『 『 』 』 ● 『 『 』...
- Page 4 ● ● ● ● ● 『 『 』 』 ● 『 『 』 』 ● ● 『 『 』 』 ● 『 『 』 』 . ● 『 『 』 』 ● 『 『 』 』 ● ● 『 『 』...
- Page 5 1. SERIAL NUMBER LOCATION 2. FUEL AND OIL RECOMMENDATIONS 3. LOCATION OF PARTS 11. TROUBLESHOOTING 4. CONTROLS 12. TRANSPORTING 13. CLEANING PROCEDURE 14. STORAGE PROCEDURE 5. EQUIPMENT AND ADJUSTMENTS 15. LOCATION OF LABELS 16. SPECIFICATIONS 6. BREAK-IN (RUNNING-IN) 7. INSPECTION BEFORE RIDING 8.
- Page 6 The frame and/or engine serial numbers are used to title the vehicle. They are also used to assist your dealer when ordering parts or referring to special Gasoline used should be graded 85 ~ 95 octane or service information. higher. An unleaded type gasoline is recommended. If engine pinging is experienced, substitute another brand as there are differences between brands.
- Page 7 ① Rear brake lever (Parking brake Iever) ② Parking brake knob ③ Front brake lever ④ Throttle lever ⑤ Fuel tank cap ⑥ Starter switch ⑦ Engine stop switch...
- Page 8 ⑧ Remote engine stop switch...
- Page 9 ⑨ Fuel cock ⑩ Air cleaner ⑪ Battery & fuse ⑫ Tools...
- Page 10 ⑬ Drive chain ⑭ Muffler ⑮ Engine oil tank...
- Page 11 ④ ◉ “ ” The ignition circuit is off. The engine cannot start or run. ◉ “ ” The ignition circuit is on and the engine can run. ① Apply the rear brake by squeezing the rear brake lever towards the grip. ②...
- Page 12 This vehicle is equipped with the throttle limiter ◉ “ ” to restrict maximum engine power by limiting Turn the lever to the “ OFF ” position whenever throttle lever travel. The supervising adult should stopping the engine for more than a few min- adjust this limiter to limit maximum vehicle utes.
- Page 13 『 『 』 』 ● ● ● ● ● ● To open the fuel tank cap, remove the end of the vent tube from the hole in the vehicle body and turn the fuel tank cap counterclockwise. To close the fuel tank cap, turn it clockwise and tighten it securely.
- Page 14 The switch consists of a rubber cap fitted over a plastic body. When the rubber cap is in place, the engine can operate. When the rubber cap is removed from the switch body, the engine cannot be started. If the engine is running and the rubber cap is removed by pulling the lanyard attached to the cap, the engine will stop running.
- Page 15 1. Place the lanyard in the vinyl bag provided ★ with the vehicle, with the rubber cap visible at the bag opening. During the first 10 hours of vehicle operation, the maximum thottle opening you should use is 1/2 throtttle. ★...
- Page 16 『 『 』 』 Steering No rattle or looseness Brakes ●Proper lever play ●Parking brake effectiveness ●Proper pressure Tires ●Enough tread depth ●No cracks, rips, or other damage ●Enough fuel for the Fuel intended run ●Fuel hose connected securely ●No damage to fuel tank or cap ●Tank cap closed securely...
- Page 17 ● ● ★ After the engine has warmed up, disengage the parking brake. To release the parking brake, simply squeeze the brake lever until the lock knob disengages. ★ To stop the 『 『 』 』 , release the throttle lever and apply the brake.
- Page 18 ★ To turn the 『 『 』 』 the rider must learn a spe- cial technique. Because this vehicle has a solid 『 『 』 』 rear axle, both rear wheels always turn at the same speed. This means that if the rear wheels are getting equal traction, the vehicle will move straight ahead, because the rear wheels will travel the same distance.
- Page 19 ★ Riders who have become experienced at oper- ating the 『 『 』 』 on level surfaces may wish to try riding on a wider variety of terrains. The 『 『 』 』 may be operated on small hills with even surfaces, but extreme care should be taken.
- Page 20 1. Ask the adult who is supervising to help drag ■ the rear end of the 『 『 』 』 around until the To ride down a small hill with the 『 『 』 』 , the vehicle is angled downhill. Stay on the uphill rider should: Point the 『...
- Page 21 ★ ★ The 『 『 』 』 may be ridden through water, pro- Release the throttle lever. Turn the engine stop vided that it is not more than 15cm (6 in) deep switch to the position. and is not moving fast. When crossing a stream, choose a spot where the banks are gently ★...
- Page 22 Ask the child to do such things as HYOSUNG strongly urges that you use this apply the brakes, turn off the engine, lock the guide to teach each child that you let ride the parking brake , etc.
- Page 23 Practice with the engine off until your child gets ■ the feel of using the brakes and can stop the vehicle and turn off the engine stop switch with- out looking at the controls, and without hesita- tion. 『 『 』...
- Page 24 ■ ■ After your child has learned to ride the 『 『 』 』 in a straight line and can stop it when he/she When your child has mastered the basic riding wants to, you should teach the child how to turn maneuvers in the previous steps, he/she should the vehicle.
- Page 25 It is very important to inspect and maintain your 『 『 』 』 regularly. Follow the chart below. If indi- cates the intervals between periodic services in months. At the end of each interval, be sure to inspect, adjust, lubricate, replace and service as indicated.
- Page 26 ◉ Clean at least every month ─ Tighten Tighten ─ ─ Remove carbon Inspect ─ Inspect Clean Clean Replace ─ Inspect Inspect Replace every 4 years ─ Replace Replace Inspect and lubricate every month ─ Inspect Inspect ◉ Inspect ─ Inspect Inspect ─...
- Page 27 If the air cleaner element is clogged with dust, there will be greater intake resistance, resulting in decreased power output and increased fuel con- sumption ● ● To remove the seat, pull the metal bar under the rear end of the seat and lift it up. ●...
- Page 28 ◉ ◉ Wash the element as follows : 1. Fill a washing pan large enough to hold the element with a non-flammable cleaning sol- vent �. Immerse the element in the solvent and wash it. 2. Squeeze the element by pressing it between the palms of both hands to remove excess solvent.
- Page 29 Hotter type BPR5HS Standard type BPR6HS Colder type BPR7HS If the above-named plugs are not available, con- sult your HYOSUNG dealer.
- Page 30 To adjust the idle speed properly, you need a engine tachometer. If you do not have one, ask your HYOSUNG dealer to perform this adjust- ment. To adjust the idle speed : 1. Start the engine and warm it up.
- Page 31 2.5~10mm (0.098~0.394 in) Measure the throttle cable play by pressing the throttle lever. The throttle lever should have Replace the fuel hose every 4 years, even if it 2.5~10mm (0.098~0.394 in) play. appears to be in good condition. Damage from aging may not always be visible.
- Page 32 � � To change the oil : 1. Place the vehicle on level ground. 2. Remove the oil filler cap ① . 3. Remove the oil drain plug ③ from the bottom The engine oil tank is located under the seat. of the engine and drain the oil completely.
- Page 33 ◉ ● The 『 『 』 』 has front drum brake and rear disk brake. 5~15 mm (0.197~0.591 in) ② ② Adjust the free play ① to 5~15 mm (0.197~0.591 in) by screwing in or out the front brake adjusting nut ②...
- Page 34 ③ If the extension line is beyond the range, have the brake shoe assembly replaced by your Hyosung dealer to ensure safe opera- tion. 1. Set the parking brake by squeezing the rear brake lever and pressing the lock knob ①...
- Page 35 If a pad is worn to the grooved tires of the size and type listed below : limit line it must be replaced with a new one by your authorized Hyosung dealer or qualified ser- Front Rear vice machanic.
- Page 36 We highly recom- ◉ mend that you have such work done by your HYOSUNG dealer or a qualified tire repair sta- A low pressure gauge is provided in tool kit under tion. the seat, o you can measure the air pressure in your 『...
- Page 37 If it becomes neces- sary to replace the drive chain, we recommend that you take your vehicle to an authorized HYOSUNG dealer to have the work done. You should periodically inspect the drive chain for the following : Clean and oil the chain as follows : ●...
- Page 38 The slack in the drive chain to 5~15mm (0.197~0.591 in). If exceed 15mm (0.591 in) of the drive chain slack, replace the drive chain with a new one. ① 1. Place the vehicle on level groud and set the parking brake. 2.
- Page 39 ① King pin ⑥ Drive chain ② Front wheel bearing ⑦ Front brake cable ③ Steering shaft holder ⑧ Throttle cable ④ Rear brake cable ⑨ Throttle lever ⑤ Rear axle housing ⑩ Front brake cam shaft Motor oil Grease...
- Page 40 Be sure to have your authorized position. 3. Check that the remote engine stop switch cap HYOSUNG dealer perform a general lubrication is installed on the remote engine stop switch. as shown in the maintenance chart on page 25.
- Page 41 If there is no spark, take your machine to you authorized HYOSUNG dealer. The 『 『 』 』 should be transported in the nor- mal position, if possible. It may also be trans- ported in the standing position, but the standing position is not as stable as the normal position.
- Page 42 A thorough cleaning of your ATV is a necessary part of maintenance and will help keep your ATV looking and performing its best. Proper cleaning can also extend the life of your ATV. It is important to clean and inspect your ATV after every ride if it is used in mud, brush, grass, water, salt water, or very dusty conditions.
- Page 43 ★ With some care, your ATV can be washed in a similar manner to washing an automobile. ● Spark plug ● Fuel tank cap ● Carburetor Use a garden hose at low pressure to remove the majority of dirt or other debris. Hand wash Follow the procedures in the INSPECTION your ATV with a mild soap or detergent and BEFORE RIDING section to check your ATV...
- Page 44 ● Spray unpainted surfaces with rust pre- mends that you trust this maintenance work to ventative. your HYOSUNG dealer. If you wish to service ● Coat painted surfaces with car wax. the machine for storage yourself, follow the gen- eral guidelines below: ★...
- Page 45 ⑥ ⑤ ④ ② ⑦ ③ ①...
- Page 47 SLC 428H 50 links Front brake Drum Rear brake Disk Front tire size 145/70-6 Rear tire size 145/70-6 Ignition type HYOSUNG CDI Spark plug BPR6HS 4.0 ℓ Fuel tank 1.0 ℓ Engine oil tank 80 ㎖ (Replace) Transmission oil 90 ㎖ (Overhaul)
- Page 48 Prepared by Overseas Technical Dept 1st Ed. FEB. 2001. Printed in KOREA...