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INSTALLATION INSTRUCTIONS
Recognize this symbol as an indication of important Safety Information!
!
OWNER INSTRUCTIONS, DO NOT DESTROY
NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED
301 o C (575 o F) AT VENT SYSTEM INLET.
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED
SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND
OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW
THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUST-
MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI-
CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL
INJURY OR PROPERTY DAMAGE.
DO NOT DESTROY. PLEASE READ CAREFULLY AND
KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
Copyright © 2004, Tjernlund Products, Inc. All rights reserved
TJERNLUND PRODUCTS, INC.
1601 Ninth Street • White Bear Lake, MN 55110-6794
PHONE (800) 255-4208 • (651) 426-2993 • FAX (651) 426-9547
Visit our web site • www.tjernlund.com
MODEL SS1C
REV. C 02/04
INCLUDES NEW UC1
UNIVERSAL CONTROL
VERSION
X.04
P/N 8504103
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Table of Contents
Troubleshooting
Related Manuals for TJERNLUND SS1C SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504103 REV C 0204
Summary of Contents for TJERNLUND SS1C SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504103 REV C 0204
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Page 1: Installation Instructions
MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI- CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. Copyright © 2004, Tjernlund Products, Inc. All rights reserved P/N 8504103... -
Page 2: Table Of Contents
Tjernlund Products welcomes your comments and questions. Address all correspondence to: Customer Service • Tjernlund Products, Inc. • 1601 Ninth Street • White Bear Lake, MN 55110-6794 Call us toll free at 800-255-4208, visit our web site @ www.tjernlund.com or email us at fanmail@tjfans.com. TABLE OF CONTENTS Page (s) Description and Specifications ............................1, 2... -
Page 3: Installation Restrictions
SPECIFICATIONS Motor: 115/1/60, 3300 RPM, 212 watts, 2.28 FLA Fan Proving Switch: Non-adjustable, N/O with a set point of -.04" W.C. High Limit: Manual reset, N/C contacts, open at 79 o C (175 o F) + 8 o C (15 o F) UC1 Universal Control: See UC1 Universal Control Board Features on page 4. -
Page 4: Safety Inspection Of A Previously Used Appliance
The SS1C must be installed by a qualified installer (an individual properly licensed and/or trained) in accordance with all local codes or, in their absence, in accordance with “The National Building Code of Canada” CSA Std B139 & “The Canadian Electrical Code”... -
Page 5: Sideshot ® With Integral Uc1 Universal Control Board Features
P1 - P2 SAFETY CIRCUIT C, GND, F AUXILIARY DEVICE TERMINALS COMMUNICATION TERMINALS 1 mA @ 5VDC. 2 mA @ 5VDC. For Tjernlund MAC1E or SEE WARNING # 1. MAC4E auxiliary devices. SEE WARNING # 1. DIP SWITCH SETTINGS Pre-Purge (1-2) -
Page 6: Pre / Post-Purge & Pre-Cycle Prover Status Check Settings
LED FAULT INDICATORS Fault conditions are indicated by counting the number of times LED #4 (Red) flashes. LED #4 Flashes 2 Times Fan Prover was in electrically closed position prior to venter operation. LED #4 Flashes 3 Times* Fan Prover does not close within 60 seconds after call for heat. LED #4 Flashes 4 Times* Fan Prover did not re-close after 10 minutes of Venter operation. -
Page 7: Termination Clearances
P1 & P2 PRE-CYCLE FAN PROVER STATUS CHECK The Pre-Cycle Prover Status Check is deactivated from the factory on the SS1C. Because of the Pre-Cycle low set point of the SS1C Fan Prover (as low as .03" w.c.) cross winds may cause the Fan Prover Prover Status to close prior to a call for heat. -
Page 8: Installation
INSTALLATION Tools required: • Reciprocating Saw • 1/2", 7/16",5/8" Wrench • Drill and 1/8", 1/4", 1/2" Bits • 1/4" Masonry Drill Bit • Blade Screwdriver • 1/4", 5/16”, 11/32" Nut Runner or Socket • Wire Cutter/Stripper • Hammer • Tube Cutter INSTALLING VENT HOOD TERMINUS 1. -
Page 9: Vent Hood Installation
DIAGRAM D DIAGRAM E NOTE: For mounting on vinyl or lap siding a wood frame with 1” x 1 1/2” on the sides and top and 1” x 2” material on bottom can be utilized on exterior wall. This will provide a flush mounting surface for the hood and a nicely finished look with “J”... -
Page 10: Plenum Installation
NOTCH BRACING It is recommended and local codes may dictate that the joist be reinforced as outlined below. Bracing of the rim joist is not necessary. 1. Cut two 2 x 4 pieces of wood 71 cm (28 inches) in length. 2. -
Page 11: Installation Of Vent Pipe
DIAGRAM J IMPORTANT: Adjust SS1C mounting bracket for a slight downward pitch towards exit terminal. INSTALLATION OF VENT PIPE A barometric draft control must be used. Install the barometric draft control as shown, (See Diagram K). The SideShot Vent System is designed to accept all brands of 6" single wall, Class "A" or Type "L" vent pipe. Type “B” is not suitable for the SS1C. The vent pipe used must be in compliance with local codes and the listing of the vent pipe manufacturer. - Page 12 4. Using a tube cutter, cut the sensing tube 2" from the elbow directed at the vent pipe inlet collar, (See Diagram L). Discard the cut off section of metal tube. 5. Attach the vent pipe inlet collar to the rear inlet port making sure that the sensing tube is orientated as shown, (See Diagram M). NOTE: Alignment marks on the inlet collar and plenum casing must match.
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Page 13: Electrical Wiring
The steps listed under each diagram are intended as a supplement to the diagram. Wiring colors or designations may vary by manufacturer. If you are unable to wire the SS1C as outlined in these instructions, call Tjernlund’s Customer Service Department toll free at 1-800-255-4208 for assistance. - Page 14 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL CONNECT TO L1 OR B1 IMPORTANT: RED JUMPER POSITION MUST BE THE SAME BLACK AS APPLIANCE INTERLOCK VOLTAGE. ORANGE WHITE CALL IGNITION TRANS JUMPER HONEYWELL WHITE R8184 SERIES...
- Page 15 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH AN AQUASTAT IMPORTANT: LEGEND: RED JUMPER POSITION MUST BE THE SAME 115 VAC AQUASTAT AS APPLIANCE INTERLOCK VOLTAGE. D/N 9183046-7 CALL JUMPER SUPPLY LINE VOLTAGE OIL BURNER 115 VAC PRIMARY CONTROL, BURNER 50/60 Hz RELAY OR GAS VALVE GROUND...
- Page 16 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT CALL JUMPER SUPPLY INTERNAL CONTROL LEGEND: 115 VAC OF FURNACE 50/60 Hz 115 VAC GROUND 24 VAC IMPORTANT:...
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Page 17: Fan Proving Switch Bleed Orifice Selection
SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE CONNECT TO L1 OR B1 THERMOSTAT BLACK IMPORTANT: ORANGE RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. WHITE HONEYWELL R8184 CALL... -
Page 18: Draft Adjustment Procedure (Oil)
DRAFT ADJUSTMENT PROCEDURE NOTES: All draft adjustments are approximate. This chart is to be used for initial draft adjustment only. Subsequent draft adjustments may be required to com- pensate for various field conditions: wind, vent pipe resistance, building pressure, multiple appliances, etc. BTU/HR input ratings assume 30% or less excess air for flame retention burners and 50% to 100% excess air for conventional oil burners. -
Page 19: Combustion Air
Do not allow heating system to run at less than a -.02” W.C. over fire draft or at a CO level that is less than a 1% reduction from the value measured at a trace of smoke and a -.02” W.C. over fire draft. If these parameters are unobtainable, contact Tjernlund at 1-800-255-4208 for Technical Assistance. -
Page 20: Troubleshooting Electrical Problems
Accessory air intakes are available that connect to the burner motor, using it to pull in the outdoor air. The Tjernlund IN-FORCER Combustion Air Intake tempers the raw outdoor air as it is delivered to the burner. - Page 21 CHECKING MEMORY FOR LAST FAULT CODE IMPORTANT: Prior to accessing the fault code memory, note the settings of the dip switches so that they can be returned to their original Pre / Post-Purge positions. When power is supplied to the UC1 use caution when moving dip switches. The last fault code can be retrieved at any time by setting all dip switches 1-8 to the up, or “on”...
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Page 22: Maintenance
NOTE: Insufficient post-purge may cause limit to trip. If the limit switch trips, verify that the post-purge setting is long enough to remove residual heat from the combustion chamber. If high limit trips repeatedly, do not operate the heater until the source of excessive heat has been determined and repaired. -
Page 23: Warranty & Replacement Parts
Tjernlund Products, Inc. will issue credit or provide a free part to replace one that becomes defective during the two year warranty period. Proof of date of the installation in the form of the contractor sales/installation receipt is necessary to prove the unit has been in service for under two years. - Page 24 TJERNLUND LIMITED TWO YEAR WARRANTY Tjernlund Products, Inc. warrants to the original purchaser of this product that the product will be free from defects due to faulty material or workmanship for a period of (2) years from the date of original purchase or delivery to the original purchaser, whichever is earlier.
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