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Summary of Contents for ARCCAPTAIN CUT55 NON-HF
- Page 1 PLASMA CUTTER CUT55 NON-HF User Manual www.arccaptain.com...
- Page 2 Whatsapp: +19892449456 This manual is designed to help you get the most out of your ARCCAPTAIN products. Please save this manual and take time to read the safety warnings and precautions, assembly, operating, inspection, maintenance. They will help you protect yourself against potential hazards on the worksite.
- Page 3 TABLE OF CONTENTS 1. SAFETY ..................1 1.1 General Safety ..................1 1.2 Electrical Safety ................... 1 1.3 Fire Safety ................... 2 1.4 Fumes and Gases Safety ..............2 1.5 Arc Rays and Noice Safety ..............2 1.6 Gas Shielded Cutting – Cylinder Safety ..........3 1.7 Additional Safety Information ...............
- Page 4 If you encounter any issues during installation or operation, refer to the relevant sections in this manual for inspection. If you're still unsure or unable to resolve the problem, please contact ARCCAPTAIN professional support. 1.1 General Safety Do NOT use the plasma cutter if the switch does not turn it on and off.
- Page 5 1.3 Fire Safety WARINING BEWARE OF FIRE HAZARD Place the machine on non-combustible surfaces to prevent fires. Ensure no flammable materials are near the working area to reduce fire risk. Avoid installing the machine near water sources to prevent water damage. ...
- Page 6 1.6 Gas Shielded Cutting – Cylinder Safety WARINING CYLINDERS CAN EXPLODE WHEN DAMAGED! Never cut on a pressurized or closed cylinder. Avoid letting the electrode holder, electrode, cutting torch, or cutting wire touch the cylinder. Keep cylinders away from all electrical circuits, including cutting circuits. ...
- Page 7 supply and safety protection can be easily read through the digital display. Full digital control improves the consistency and stability of cutting, while making the cutting machine more compact and cutting more precise. Powerful cutting performance Using non-high frequency technology, the IPT60 cutting torch realizes non-high ...
- Page 8 Efficiency (%) 1" maximum cut 9/16" maximum cut Cutting Thickness 11/16" ideal clean cut 1/2" ideal clean cut Figure 2: Size 2.3 Package Name Specification Quantity (pcs) Cutting machine CUT55NON-HF Air Compressor Filter Installed on the machine Cutting torch & accessories IPT60 Ground clamp 300A-0.025in...
- Page 9 3. INSTRUCTIONS 3.1 Panel Instruction Part name Function Picture 1.Digital screen To display the cutting information Cutting/grid cutting/rust removal 2. Mode button mode switch button 3.Function 2T/4T/PT/PA buttons mode switch button 5.Earth cable To connect the earth cable terminal 8.Cutting torch To connect the cutting torch terminal 6.Current control...
- Page 10 Running Lamp more. 1,Symbol Lights up to indicate that it is currently in cut mode. 7.Cutting 2，Symbol Lights up to indicate that you are currently in operation mode grid cutting mode. 3，Symbol Lights up to indicate that it is currently in descaling mode.
- Page 11 direction, and set the time to 5~15s. 3. Save and exit PT mode: The setting is automatically saved after completion, and it will automatically return to 2T or 4T cutting mode after 3S of standby.Users can also press the center Mode button to return to 2T/4T mode by themselves.
- Page 12 NPT quick connector. Figure 5 Back panel controls * For more detailed information about the connection and operational guidelines for the ARCCAPTAIN APP, please visit arccaptain.com and explore the resources available there. 3.2 Nameplate On the machine, there is a plate that includes all the operating specifications for your new unit.
- Page 13 cutter can be found on the data plate affixed to the machine. It looks like the diagram below. Figure 6: Nameplate 4.INSTALLATION AND CONNECTION ! WARINING BEWARE OF ELECTRIC SHOCK! Check and follow the instructions listed in the “Safety” section of this manual. ! WARINING DO NOT set up without SWITCH OFF ! 4.1 Installation of the cutting torch...
- Page 14 the Shield Cup Figure 7 cutting torch head 4.2 Installation of the Connection Cable ! WARINING DO NOT set up without SWITCH OFF ! Picture Description Connect the Cutting gun to “-” Negative polarity and aviation plug NOTICE: The Cutting gun connector MUST be tightly connected to the socket to avoid power short circuit.
- Page 15 Connection of air compressor The CUT55NON-HF requires compressed air to be attached to the unit. Use a hose clamp to tighten the gas hose to avoid air leakage NOTICE: The input air pressure mini-mum must be 5 Bar and must not exceed 10.3 Bar. An air regulator is included with the unit with optimum pressure setting set to 4 Bar.
- Page 16 WARINING BEWARE OF ELECTRIC SHOCK! NOTICE: To prevent serious injury from fire or electric shock: 1.DO NOT touch anything, especially not the ground clamp, with the gun or cutting wire or an arc will be ignited. 2. DO NOT touch plasma cutter Components while it is plugged in. 5.1 Operation of the reducer valve Picture Description...
- Page 17 WARINING BEWARE OF ELECTRIC SHOCK! Description Picture 1. Confirm that CUT55NON-HF has been installed and operated correctly, refer to sections 4 and 5 Figure 14 Installation 2. Clamp the Ground clamp onto the workpiece, The Ground clamp must securely connected workpiece.
- Page 18 Figure 7 cutting torch head. If the accessories of cutting torch need to be replaced, please log in to the official website: WWW.ARCCAPTAIN.COM • Check the assembly of the torch consumables. If they are not properly in place, the machine will not start. Make sure that the shield cup is hand tight. Do not use pliers or over tighten.
- Page 19 • Check the condition of the electrode. If the end has a crater-like appearance, replace it along with the nozzle. The maximum wear depth of the electrode is approximately .062”. A green and erratic arc will indicate definite electrode failure and the electrode should be replaced immediately.
- Page 20 Keep the nozzle of cutting torch upright over the workpiece, and check if the arc is moving with the cutting line. If the space is not enough, don’t bend the cable too much, step on or press upon the cable to avoid suffocating of gas flow.
- Page 21 5.Irregular cut Figure 1 9 Exploded view of cutting torch If the accessories of cutting torch need to be replaced, please log in to the official website: WWW.ARCCAPTAIN.COM 6.MAINTENANCE WARINING BEWARE OF ELECTRIC SHOCK! NOTICE: The power of the switching box and the cutting machine should be...
- Page 22 necessary. 3.In order to ensure the high performance of the machine, please choose components provided or recommended by dealer when replacing components. Daily checking of the cutting machine Items Checking requirements Remarks Whether any of the components are damaged or loosely If unqualified, connected;...
- Page 23 7.STRAP INSTALLATION Step 1: Thread the strap through the strap hole in front of the welder. Step 2: Thread the strap through the nylon buckle as shown in the diagram. Step 3: Thread the strap through the strap hole in back of the welder. Step 4: Thread the strap through the nylon buckle as shown in the diagram.
- Page 24 Turn on the machine, the LED screen illuminates, the control PCB keys do The cutting machine crashes: Shut down the not function, and there is no response machine, and restart it. when pushing the torch trigger. 1.E60 overheat protection: machine is under overheat protection and stops working until E60 disappears 2.E10 over-current protection:internal...
- Page 25 overpressurized.Users need to adjust the pressure reducing valve to adjust the air pressure to 0.2MPa-0.55MPa (recommended value is 0.4MPa or 57.5Psi). The arc ignition part fails: 1.The inter electrode distance of the discharge nozzle is too long. Turn on the machine, the LED screen illuminates, and the fan works.
- Page 26 Appendix 1...
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