1. Manuals
  2. Brands
  3. Atlas Manuals
  4. Lifting Systems
  5. PV-12PX
  6. Installation & operation manual

Atlas PV-12PX Installation & Operation Manual

12,000 lb. capacity two-post overhead lift
Hide thumbs Also See for PV-12PX:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PV-12PX and is the answer not in the manual?

Questions and answers

Related Manuals for Atlas PV-12PX

Summary of Contents for Atlas PV-12PX

  • Page 2 Revised 3/17/2020 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing, Transport, Storage ..9 Lift Description ... . 11 Technical Specifi...
  • Page 4 PRINTING CHARACTERS AND SYMBOLS Throughout this manual, the following symbols and printing characters are used to facilitate reading: Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING: before operating the lift and carrying out any adjustment, read carefully chapter 7 “installation”...

  • Page 5: General Information

    General Information This chapter contains warning instructions to operate the lift properly and prevent injury to operators or objects. This manual has been written to be used by shop technicians in charge of the lift (operator) and routine maintenance technician (maintenance operator). The operating instructions are an integral part of the machine and must remain with it for its whole useful life.
  • Page 6 Obligation In Case Of Malfunction In case of machine malfunction, follow the instructions contained in the following chapters. Cautions For The Safety Of The Operator Operators must not be under the infl uence of sedatives, drugs or alcohol when operating the machine. Before operating the lift, operators must be familiar with the position and function of all controls, as well as with the machine features shown in the chapter “Operation and use”...
  • Page 7 Declaration Of Warranty And Limitation Of Liability The manufacturer has paid proper attention to the preparation of this manual. However, nothing contained herein modifi es or alters, in any way, the terms and conditions of manufacturer agreement by which this lift was acquired, nor increase, in any way, manufacturer’s liability to the customer.

  • Page 8: Product Identifi Cation

    Product Identifi cation The identifi cation data of the machine are shown in the serial plate placed on the power side column. The removal of the serial plate is strictly forbidden. Machines may be updated or slightly modifi ed from an aesthetic point of view and, as a consequence, they may present different features from these shown, this without prejudicing what has been described herein.

  • Page 9: Packing, Transport, Storage

    Packing, Transport, Storage Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations. Packing The packing of the lift is delivered in following components: • N. 1 base unit packed in a steel frame, wrapped up in non-scratch material, including all the accessories.

  • Page 10: Storage And Stacking Of Packages

    Storage And Stacking Of Packages Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature between -10°C and +40°C. Delivery And Check Of Packages When the lift is delivered, check for possible damages due to transport and storage;...

  • Page 11: Lift Description

    Lift Description The lift is suitable for lifting motor vehicles having maximum weight as described in the nameplate on the power side column of the lift. All mechanical parts such as columns, carriages and lift arms have been built in steel plate to make the frame stiff and strong while keeping a low weight.

  • Page 12: Technical Specifi Cation

    Technical Specifi cation Size And Main Features CAPACITY 12,000lbs (5500kg) Max. lifting height 72 1/8” (1832mm) Min. lowered height 4 1/2” (114mm) Overall height - lower setting 165” (4192mm) Overall height – higher setting 177” (4497mm) Clearance between columns 123 1/4” (3132mm) Lifting time 55 s Lowering time with full load...
  • Page 13 Figure 3 – Layout PV-12P Technical Specification...

  • Page 14: Hydraulic Power Unit

    Hydraulic Power Unit Figure 4 – Hydraulic Power Unit Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM class). The oil with features similar to those shown in the table is recommended. Test standards Features Value ASTM D 1298 Density 20°C...
  • Page 15 Figure 5 - Hydraulic Plan Oil fi lter Hydraulic cylinder Gear pump Manual lowering valve Motor Flow restrictor Non return valve Startup valve Pressure overload valve (Max. 250 bar) PV-12P Technical Specification...
  • Page 16 Figure 6a – Electrical Diagram (400V/380V/50Hz/60Hz/3Ph) PV-12P Technical Specification...
  • Page 17 Figure 6b – Electrical Diagram (220V/50Hz/60Hz/1Ph) PV-12P Technical Specification...

  • Page 18: General Warnings

    Safety Read this chapter carefully and completely because it contains important information for the safety of the operator and the person in charge of maintenance. The lift has been designed and built for lifting vehicles and making them stand above level in a closed area. any other use is forbidden.

  • Page 19: Safety Device

    • Be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity; • Verify that no one is on the arms during lifting or standing. Safety Device To avoid overloading and possible breaking, the following safety devices have been used: •...

  • Page 20: Safety Signs

    Safety Signs All safety warning signs (ref. fi gure 7) displayed on the lift are with the purpose to draw the operator’s attention to dangerous or unsafe situations. The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels carefully and memorize it.

  • Page 21: Tool Required

    Installation Only skilled technicians, appointed by the manufacturer, or by authorized dealers, must be allowed to carry out installation. Serious damage to people and to the lift can be caused if installations are made by unskilled personnel. Always refer to the exploded views attached during installation. Tool Required Rotary Hammer Drill D.19 Hex-Key/Allen Wrench Set...

  • Page 22: Floor Requirement

    Floor Requirement The lift MUST be installed on 3000 PSI concrete with the minimum thickness 6” and an extension of at least 4’ from anchoring points. New concrete must be adequately cured by at least 21 days minimum. Specifi cations of concrete must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death.
  • Page 23 Anchoring Columns The requirements for column’s square-ness and plumb must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death. • Use the base plate on the column as the guide, drill each hole in the concrete approximately 6”...
  • Page 24 • Place the anti-crushing bar on the bracket and fi x it on another bracket using M8X40 screw and nuts; • Use a lifting device to raise the assembled beam and install it to the column extensions as shown. The beam has the hook on each end to aid the installation;...
  • Page 25 7.10 Routing Equalizer Cables • Use an appropriate lifting equipment to raise the carriage to the fi rst latch position. Be sure the carriage is engaged securely before attempting to route the equalizer cables. Carriages must be equal height from the fl oor before proceeding;...
  • Page 26 7.11 Routing Latch Release Cable • Install the top pulley brackets on both column extensions as shown; • Route the straight end of the latch release cable (the end without the loop) through the hole in the offside latch, down under the cable guide, over the bracket at the top of the offside column, over and down the bracket on the power-side column, and through the latch on the lock release on this side;...
  • Page 27 7.13 Connection Of Hydraulic Hoses When routing the hydraulic hose, make sure that the hose is clear of any moving part. Make sure to keep the hoses clean from dust. Make sure not to over-tighten the hose fi ttings so as to result in oil leakage.
  • Page 28 7.14 Make The Electrical Connection The hookup work must be carried out by a qualifi ed electrician. Make sure that the power supply is right. Make sure the connection of the phases is right. Improper electrical hook-up can damage motor and will not be covered under warranty.

  • Page 29: Check Before Start-Up

    • If latches click out of synchronization, tighten the cable on the one that clicks fi rst; • Fill the more fl uid if necessary till the tank is full. 7.16 Installation Of Arms • Raise the carriages to a convenient height; •...
  • Page 30 7.17.3 EQUALIZER CABLE FOR PROPER INSTALLATION The equalizer cables should be checked weekly for equal tension. Failure to do this will cause uneven lifting. The cables should always be adjusted so that they are equal tension when resting on the safety locks. •...
  • Page 31 7.18 Check With Load WARNING: please follow carefully the instructions in the coming paragraph for avoiding damages on the lift. Carry out two or three complete cycles of lowering with the vehicle loaded: • Repeat the checks provided for by 7.17. •...

  • Page 32: Operation And Use

    Operation And Use NEVER operate the lift with any person or equipment below. NEVER exceed the rate lifting capacity. NEVER lift a vehicle in any manner with less than four arms. Always ensure that the mechanical locks are engaged before any attempt is made to work on or near the vehicle.

  • Page 33: Vehicle Positioning

    Lift operation can be summarized into four steps: Vehicle Positioning • Positioning the vehicle between columns; • Adjust lift arms so that the vehicle is positioned with the center gravity between the pads. Make sure the arm safeties are engaged; •...

  • Page 34: Maintenance

    Maintenance Only trained people who know how the lift works, can be allowed to service the lift. To service properly the lift, the following has to be carried out: • Use only genuine spare parts as well as equipment suitable for the work required;...

  • Page 35: Periodic Maintenance

    Periodic Maintenance • Check hydraulic connections and hoses for leaks • Check mechanical locks audibly and visually while in operation Daily pre-operation • Check arm locks • Check bolts, nuts and screws are tight • Check all cable connections, pins and bolts to insure proper mounting •...

  • Page 36: Troubleshooting

    Troubleshooting A list of possible troubles and solutions is given below: Trouble: Possible Cause: Solution: Check Power on to restore if There is no power necessary The electrical wires are Reconnect The lift does not work disconnected Check for correct voltage The circuit breaker are blown Replace...

  • Page 37: Parts List

    Parts List Lift Lift Item Part No. Description Z23G101000 Power-side column Z23G102000 Off-side column Z23G112000 Column extension Z23G121100 Pulling plate Z23G132000 Wire roller assembly Z23G150101 Rubber cushion PV-12P Parts List...
  • Page 38 Lift Item Part No. Description Z23G150102 Rubber cushion Z23G150201 Cable relief Z23G150202 Pipe clamp Z23G201000 Carriage assembly Z23G530100 Arm shaft Z23P310000 Arm assembly Z23M410000 Overhead beam Z23N330000 Adaptor assembly Z23G520100 Equalizer steel cable Z23G520200 Latch release wire XSZ-7-5-2 Adaptor extension H.75 XSZ-7-5-3 Adaptor extension H.150 0201014...
  • Page 39 Power Side Column Power-Side Column Item Part No. Description Z23G110100 Pulley shaft Z23G110201 Cable pulley Z23G111000 Column weldment Z23G122100 Latch cover Z23G140101 Lock latch Z23G140200 Latch release lever PV-12P Parts List...
  • Page 40 Power-Side Column Item Part No. Description Z23G140301 Latch shaft Z23G140303 Return spring 2 Z23G140304 Spacer Z23G140305 Spacer Z23A110200 Cam plate 0201174 Screw M8X25 0204024 Nut M6 0213052 Elastic pin 6X40 0210007 Bush 2518/SF-1 0201025 Screw M8X16 0205008 Washer D.8 0208006 Locking washer D.8 0209028 Screw M10X16...
  • Page 41 Off Side Column Off-Side Column Item Part No. Description Z23G110100 Pulley shaft Z23G110201 Cable pulley Z23G111000 Column weldment Z23G122200 Latch cover Z23G131000 Wire pulley assembly Z23G140101 Lock latch PV-12P Parts List...
  • Page 42 Off-Side Column Item Part No. Description Z23G140301 Latch shaft Z23G140302 Return spring 1 Z23G140303 Return spring 2 Z23G140304 Spacer Z23G140305 Spacer Z23A110200 Cam plate 0201174 Screw M8X25 0204024 Nut M6 0213052 Elastic pin 6X40 0210007 Bush 2518/SF-1 0201025 Screw M8X16 0205008 Washer D.8 0208006...
  • Page 43 Carriage Carriage Item Part No. Description Z23G210100 Carriage Z23G221101 Slider Z23G231100 Arm lock release pin Z23G231201 Spring Z23G240101 Front cover Z23A200003 Toothed gear PV-12P Parts List...
  • Page 44 Carriage Item Part No. Description XSZ-8-802-2 Rubber protection 0213052 Elastic pin 6X40 0212004 Seeger D.25 0206036 Screw M6X8 0202032 Screw M6X16 - GB/T70.1 0205006 Washer D.6 - GB/T97.1 PV-12P Parts List...
  • Page 45 Overhead Beam Assembly Overhead Beam Assembly Item Part No. Description Z23G411000 Beam A weldment Z23G412000 Beam B weldment Z23G410001 Pulley shaft Z23G410002 Anti-rotation plate Z23G410003 Spacer Z23G410004 Spacer Z23G413000 Plate Z23A400001AM Crush safety bar Z23A400002 Crush safety bar cover XSZ-1-02-11 Cable pulley SYJ30-17-02M1 Bar bracket...
  • Page 46 Overhead Beam Assembly Item Part No. Description 0203035 Nut M6 0201037 Screw M8X40 0203029 Nut M8 - GB/T6170 0210007 Self-lubricated bush 2518 0201078 Screw M12X25 0205013 Washer D.12 0208009 Spring washer D.12 - GB/T93 0203023 Nut M12 0202032 Screw M6X16 - GB/T70.1 0205006 Washer D.6 - GB/T97.1 0208005...
  • Page 47 Arm Assembly+Adaptor Arm Assembly + Adaptor Item Part No. Description Z23P311000 Short arm frame – single extension Z23P312000 Short arm outer extension Z23A310001 Anti-rotating gear 0201059 Screw M10X16 - GB/T5783 0205011 Washer D.10 - GB/T97.1 0208007 Locking washer D.10 - GB/T93 0201068 Screw M10X40 - GB/T5783 Z23N330000...
  • Page 48 Hydraulic Line Hydraulic Line Item Part No. Description 0302020 Hydraulic power unit Z23AY10000 Hydraulic cylinder BZ-JT-016 Union 7530-Y-2 Flow restrictor 7530-Y-3 Spring 0313001 Washer 1/4 0303002 90° fi tting 1/4 0303026 Tee fi tting 1/4 ZZ1300 Hydraulic hose L=5200 ZZ(3/8)11070 Hydraulic hose L=11070 Z23AY12000 Cylinder liner...
  • Page 49 Hydraulic Line Item Part No. Description Z23AY18001 Cylinder guiding cover 0212036 Seeger D.48 0305042 Spacer 44X9.5X3 0310033 Seal 48X60X11 0305043 Spacer 48X9.5X2.5 0309087 O-ring 56X3.55 0305017 Bleeder 1/8 0311023 Scraper 48X56X5/6.5 Z23AY11001 Shaft head 0309088 O-ring 36.5X2.65 PV-12P Parts List...

  • Page 50: Warranty

    Warranty This item is warranted for fi ve (5) years on structural components, two (2) years on hydraulic cylinders, and one (1) year on electric or air / hydraulic power units from invoice date. Wear items are covered by a 90 day warranty. This LIMITED warranty policy does not include a labor warranty.

Table of Contents