Related Manuals for GEA NOVALOBE 40
Summarization of Contents
General Pump Information
Document Information
Details document purpose, scope, and target audience.
Manufacturer and Customer Service Contact
Provides essential contact information for GEA Hilge.
EU Declaration of Conformity
States machine compliance with EC Machinery Directive.
Safety Precautions and Guidelines
Intended Use and Fluid Compatibility
Specifies acceptable media and particle size limits for pump operation.
Connections and Piping Safety
Guidelines for safe and correct plumbing connections and setup.
Switching Frequency Limit
Specifies the maximum permissible switching operations per hour.
General Operating Safety Precautions
Basic precautions for installation, operation, and maintenance.
Operator Safety Instructions
Key safety warnings and instructions for operators.
Consequences of Non-compliance
Outlines hazards and liabilities from ignoring safety information.
Safe Work Practices
Emphasizes safety-conscious behavior and adherence to regulations.
Unauthorized Modifications and Spare Parts
Policies on altering the machine and using non-original parts.
Staff Qualifications and Training
Requirements for personnel competence in pump operation and maintenance.
Safety Equipment Requirements
Instructions regarding machine-mounted safety signs and instructions.
Pump Description and Features
Pump Overview and Diagrams
Visual representation of the pump and its main components.
Pump Description and Applications
Detailed description of the pump's design and typical industrial applications.
Pump Naming and Nameplate Details
Explains pump designation conventions and the information on the nameplate.
Transport and Storage Procedures
Personnel Qualification for Handling
Specifies required qualifications for personnel involved in transport and storage.
Transport and Storage Safety Precautions
Critical safety measures to prevent accidents during transport and storage.
Dimensions, Weights, Unpacking, and Storage
Physical specifications, unpacking procedures, and guidelines for pump storage.
Packaging Material Disposal
Guidance on the environmentally sound disposal of packaging materials.
Technical Data and Specifications
Identification, Performance, Noise, Temperature, and Pressure Data
Key technical specifications including serial number, performance, noise, and operational limits.
Heatable Component Data and Seal Rotation Limits
Technical data for heatable parts and permissible rotation speeds for seals.
Gap Dimensions
Critical internal gap measurements for optimal pump performance and wear.
Oil Sight Glass and Valve Positions
Explains the location and function of key components like sight glasses and valves.
Assembly and Installation
Installation Safety Precautions
Essential safety measures before and during pump installation, covering mechanical, electrical, and operational hazards.
Personnel Qualification for Installation
Specifies required qualifications for personnel performing installation.
Setup, Installation, and Connection Procedures
Step-by-step guide for physically setting up and connecting the pump.
Coupling Alignment and Adjustment
Detailed steps for accurately aligning pump and motor couplings for longevity.
Permissible Coupling Displacement Values
Tables specifying acceptable shaft offset values for couplings.
Piping Installation and Suction Optimization
Guidance on piping connection, focusing on optimal suction conditions.
Mechanical Seal Usage and Care
Instructions for proper use and prevention of dry running for mechanical seals.
Installation Space and Damping
Specifies minimum installation clearances and vibration damping considerations.
Flush Ports, Fluid, and Systems
Information on flush ports, required fluid properties, and system types.
Flushing Connection and Electrical Connection
Steps for connecting flushing systems and guidelines for electrical hook-up.
Direction of Rotation Check and Earthing
Procedures to verify rotation direction and ensure proper grounding.
Pump Operation Principle
Explanation of how the rotary pistons move fluid through the pump.
Commissioning Procedures
Commissioning Personnel Qualification
Specifies required qualifications for personnel performing commissioning.
Commissioning Safety Instructions
Critical safety warnings and precautions during the commissioning phase.
Initial Startup and Commissioning Steps
Procedures for checking conditions, performing initial startup, and completing commissioning.
Mechanical Seal Functional Test
Procedure to test the mechanical seal for leaks after commissioning.
Operation with Trolley Control Unit
Instructions for operating pumps equipped with a control unit on a trolley.
Cleaning Procedures
Cleaning Personnel Qualification
Specifies required qualifications for personnel performing cleaning procedures.
Cleaning Safety Instructions
Crucial safety warnings related to cleaning agents, hot surfaces, and steam.
CIP (Cleaning-in-Place) Procedures
Details approved cleaning agents, concentrations, and parameters for CIP.
SIP (Sterilization-in-Place) Procedures
Guidelines for sterilizing the pump using superheated steam.
Maintenance and Servicing
Maintenance and Servicing Safety
Essential safety precautions to be followed during maintenance activities.
Maintenance Personnel Qualification
Specifies required qualifications for personnel performing maintenance.
Pump Maintenance and O-ring Replacement
Routine pump upkeep tasks, including daily checks and O-ring replacement.
Gear Lubrication Details
Comprehensive guidance on gear lubrication, including intervals, quantities, and types of oils.
Motor Maintenance Information
Guidance on obtaining motor maintenance details from its nameplate.
Malfunctions, Troubleshooting, and Repairs
Repair Personnel Qualification
Specifies required qualifications for personnel undertaking repair work.
Safety Instructions for Repairs
Critical safety warnings and procedures before starting any repair.
Troubleshooting Common Malfunctions
A guide to identifying and resolving typical pump issues and their causes.
Repair Process and Documentation
Information on initiating repair orders and required documentation.
Parts Identification: NOVALOBE and Gear Unit
Visual guides and lists for identifying pump and gear unit components.
Pre-Assembly Instructions for Repair
Guidelines for preparing components and ensuring hygiene before reassembly.
Component Cleaning and Seal Variants
Procedures for cleaning parts and overview of available mechanical seal types.
Disassembly of Rotors and Seals
Step-by-step instructions for safely removing pump rotors and mechanical seals.
Installation of Rotors and Seals
Detailed procedures for correctly installing new or cleaned rotors and mechanical seals.
Installation Torque Specifications
Torque values required for tightening rotor bolts and cap nuts during installation.
Decommissioning Procedures
Decommissioning Personnel Qualification
Specifies required qualifications for personnel performing decommissioning.
Decommissioning Safety Instructions
Key safety warnings and precautions related to pump shutdown.
Temporary Decommissioning Procedure
Steps for safely taking the pump out of service temporarily.
Pump Disposal Guidelines
Instructions for environmentally responsible disposal of the pump at end-of-life.
Appendix and Additional Information
Assembly Instructions for Free Shaft Pumps
Specific assembly procedures for pumps without motors or base frames.
Personnel Qualification and Operating Data
Required qualifications and guidance on selecting operating data for assembly.
Customer Pump Installation: Motor and Coupling
Instructions for installing the pump, motor, and coupling at the customer's site.
Shaft Alignment, Coupling Guard, and ATEX Compliance
Procedures for shaft alignment, coupling guard installation, and ATEX directive considerations.
Certificate of Non-Objection
Form for documenting pump condition before inspection or repair.
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