Table of Contents
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Table of Contents
Related Manuals for Still OXV 08
Summarization of Contents
Preface
Address of manufacturer and contact details
Contact information for STILL GmbH, including address, phone, fax, email, and website.
Rules for the operating company of industrial trucks
Information for operating companies regarding safety and handling of industrial trucks.
Internet address and QR code
Provides the web address and QR code for accessing information.
1 Introduction
Forklift data
Section for recording principal forklift data for reference.
General information
Information about the manual, operator definition, and user responsibilities.
How to Consult the Manual
Guidance on navigating the manual using the table of contents and page elements.
Date of edition and latest update of this manual
Information on the manual's publication date and manufacturer's rights to change content.
Copyright and trademark rights
Conditions for reproducing or distributing the manual's content.
Delivery of the forklift and documentation
Ensuring correct delivery of the truck and its accompanying documentation.
Spare parts list
Instructions on how to download the spare parts list via web or QR code.
Conformity marking
Details on conformity markings (CE, UKCA, EAC) applied to the industrial truck.
Declaration that reflects the content of the declaration of conformity
Statement confirming the truck's conformity to relevant directives.
Technical service and spare parts
Information on scheduled maintenance, repairs, and the use of original spare parts.
Type of use
Defines normal use conditions and lists examples of incorrect forklift usage.
Working conditions
Specifies designed use for indoor transport and conditions for outdoor use.
Modifications to Forklift
States that modifications will invalidate the EC certificate and warranty.
Applied equipment
Procedure for applying additional equipment and required verification steps.
User obligations
Requirement for users to comply with local legislation regarding forklift use.
Environmental considerations
Guidelines for the disposal of components and batteries.
Disposal of components and batteries
Instructions on how to dispose of components or batteries according to regulations.
Packaging
Information about packaging material and its proper disposal after delivery.
2 Safety
Safety guidelines
General safety rules, flooring requirements, and battery connection guidelines.
General Safety Rules
Rules for qualified personnel, equipment, maintenance, and operational conduct.
Flooring requirements
Specifies requirements for work floor conditions to ensure safe truck operation.
Battery connection cables
Cautionary note regarding the use of non-original battery connection cables.
External electrical connections
Rules for connecting electrical sockets/plugs to the truck.
Requirements for the traction-battery charging area
Ventilation requirements for areas where traction batteries are charged.
Safety Regulations Relative to Forklift Use
Guidelines for operator familiarity, defect reporting, and inspections.
Safety guidelines relating to operating materials
Rules for handling and disposing of oils, battery acid, and other operating materials.
Rules for handling and disposing of operating materials
Environmentally sound practices for handling and disposing of operating materials.
Oils
Safety precautions and environmental notes regarding oils and hydraulic fluids.
Battery acid
Safety precautions for handling battery acid and explosive gas mixtures.
Residual risk
Acknowledges residual risks despite careful use and outlines potential hazards.
Residual dangers, residual risks
Details potential residual risks such as leaks, accidents, and human error.
Electromagnetic radiation
Specifies limits for electromagnetic emissions and immunity according to EN 12895.
Non-ionised radiation
Addresses compatibility of devices emitting non-ionising radiation with medical devices.
Noise
Provides sound pressure levels and uncertainty factors for driver's seat.
Electrostatic charge
Guidance on electrostatic charge elimination due to tyre and floor type.
Stability
Discusses truck stability, testing, and risks associated with improper use.
Electromagnetic radiation
Details on electromagnetic compatibility and installation of electronic devices.
Non-ionised radiation
Compatibility of devices emitting non-ionising radiation with medical devices.
Noise
Specifies sound pressure levels and uncertainty factors for driver's seat.
Electrostatic charge
Guidance on eliminating electrostatic charge, advising contact with service network.
Vibrations
Information on vibrations affecting hands, arms, and body (legs) of the operator.
Vibrations to which the hands and arms are exposed
Specifies vibration values for hands and arms across all truck models.
General comments: Vibrations to which the body (legs) is exposed
Details body vibrations based on operator position and truck model.
OPX: Vibrations to which the body (legs) is exposed
Vibration data for OPX trucks, including standard and optional sprung platforms.
LTX: Vibrations to which the body (legs) is exposed
Vibration data for LTX trucks, including standard and optional sprung platforms.
OXV: Vibrations to which the body (legs) is exposed
Vibration data for OXV trucks, specific to the body (legs) exposure.
Safety tests
Information on regular safety inspections and inspection based on time/incidents.
Regular safety inspection of the truck
Requirements for periodic safety inspections, including frequency and procedures.
Safety inspection based on time and extraordinary incidents
Details the frequency and scope of safety inspections.
Safety devices
Information on damage, defects, and misuse of safety devices.
Damage, defects and misuse of safety devices
Driver's responsibility to report defects and rules for safety devices.
3 Overview
Overview of the various models
General overview of the different truck models available in the range.
General features
Describes the general features and customization options of the trucks.
OPX 20, OPX 25, OPX 20 PLUS, OPX 25 PLUS
Details on OPX models for horizontal transport and order picking.
OPX-L 20 S
Technical specifications and features of the OPX-L 20 S model.
OPX-L 12
Specifications for the OPX-L 12 variant, suitable for ergonomic order picking.
OPX-L 16
Details on the OPX-L 16 model, its capacity, speed, and maneuverability.
OPX-L 20
Features of the OPX-L 20, focusing on optimized center of gravity for cornering.
OPX-D 20
Specifications for the OPX-D 20, designed for double pallet transport.
LTX50
Information on the LTX50 towing vehicle, its capacity, and compatibility with LiftRunner.
LTX-FF
Details on the LTX-FF, a towing or lifting vehicle compatible with LiftRunner.
LTX-T
Features of the LTX-T towing vehicle, including its unique rear load bed.
OXV 07/08/10
Overview of the OXV series, highlighting speed, safety, and driver comfort features.
OPX range general overview
Detailed overview of the OPX range with numbered components.
LTX50 general overview
Detailed overview of the LTX50 with numbered components.
General overview LTX-T
Detailed overview of the LTX-T with numbered components.
General overview LTX-FF
Detailed overview of the LTX-FF with numbered components.
Markings
Information regarding labels and designation plates on the truck.
Labels and designation plates
CAUTION against removing labels; explanation of label placement for options.
OPX 20/25 and OPX 20/25 PLUS label location
Diagram showing the location of labels on OPX 20/25 and OPX 20/25 PLUS models.
Location of OPX-L (12/16/20S) labels
Diagram illustrating label locations on OPX-L (12/16/20S) models.
Location of OPX-L20 and OPX-D20 labels
Diagram showing label locations for OPX-L20 and OPX-D20 models.
Location of LTX50 labels
Diagram illustrating label locations on LTX50 models.
Location of labels LTX-T
Diagram showing label locations for LTX-T models.
Location of labels LTX-FF
Diagram illustrating label locations on LTX-FF models.
OPX-L (12/16/20S) capacity plate
Explanation of data indicated on the capacity plate for OPX-L models.
OPX-L 16
Details capacity plate information for the OPX-L 16 model.
OPX-L 20S
Details capacity plate information for the OPX-L 20S model.
OPX-L20 capacity plate
Explanation of capacity plate data for the OPX-L20 model.
OPX-D 20 capacity plates
Details on capacity plate information for the OPX-D 20 model.
Capacity plate LTX-T
Information on the capacity plate for the LTX-T model.
Capacity plate LTX-FF
Details on the capacity plate for the LTX-FF model.
Capacity plate (OXV)
Explanation of the capacity plate for OXV models.
Serial number
Information on the structure and meaning of the truck's serial number.
The serial number is marked on the frame
Illustrates the location of the serial number on the chassis frame.
Instruments and controls
Overview of the truck's instruments and controls.
Comandi volante - Parte 1
Details the left-hand handle, travel controls, and knobs on the steering wheel.
Steering wheel controls - Part 2
Describes fork lifting, lowering, opening, closing, and platform controls.
Steering wheel controls - Part 3
Explains headlights, indicators, hazard signals, Blue-Q, and tortoise function.
Backrest controls
Describes seat backrest controls and their function for moving the truck or forks.
Fork controls (A)
Details the location and types of fork controls based on truck model and mast.
Travel controls (B)
Explains creep speed controls and their operation in pedestrian mode.
Definition of directions
Defines the truck's directions of movement: forward, reverse, left, and right.
Lift
Information on types of lift masts and their operation.
Types of lift masts (where present)
Describes Simplex and Telescopic lift mast types and their functionality.
Options and variants
List of optional features available for the trucks.
List of options and variants
Provides an indicative list of optional features and advises contacting sales for details.
Electrical socket for the cigarette lighter located on the dashboard (optional)
Details the specifications and protection of the optional dashboard cigarette lighter socket.
Accessory mounting bar with data socket (optional)
Information on the optional accessory mounting bar and data socket wiring.
Rear storage compartment (optional)
Description of the optional rear storage compartment and how to use it.
Electrical socket for trailer lighting (optional)
Details the specifications and warnings for the optional trailer lighting socket.
Sistemi di illuminazione
Overview of lighting systems including LED bars, spotlights, and beacons.
Lithium-ion battery (Li-Ion)
Information on Lithium-ion batteries as an option, referring to a separate manual.
FleetManager (Option)
Details on the FleetManager system as an optional feature.
Foldaway step (option)
Instructions and safety warnings for using the optional foldaway step.
Locking fork or straddle lowering during travel (option)
Describes the option to lock fork/straddle lowering command during travel.
Battery electrolyte level indicator LED (optional)
Explains the function of the LED indicator for battery electrolyte levels.
Cab (optional)
Details on the optional cab, its doors, emergency exit, and cab-specific controls.
General warnings for using trucks with a cab
Safety warnings related to visibility, height compatibility, and ground controls with a cab.
Lock lever for competitor batteries (optional)
Instructions and safety warnings for the optional battery lock lever.
4 Use
Authorised and safe use
Guidelines for the authorized and safe operation of the trucks.
Intended use of the trucks
Defines the intended purpose of the machines and necessary checks.
Safety instructions for using the truck
General safety instructions for operating the truck.
Behaviour when driving
Rules and precautions for safe driving behavior within the plant.
Specific risks: for trucks equipped with forks only
Highlights specific risks related to fork operations, like injury from falling loads.
Danger area
Defines the danger area around the forklift and precautions for people within it.
Traffic route conditions
Specifies requirements for traffic routes, including surface, lighting, and clearance.
Regulations regarding the traffic routes and the manoeuvring areas
Rules for authorized traffic routes, obstacle-free areas, and unauthorized personnel.
Hazards
Describes the need for signaling hazards on traffic routes with road signs.
Order picker trucks: Description of intended use
Details the intended use of order picker trucks and associated residual risks.
Forklift Use in Cold-Storage Rooms.
Guidelines for operating forklifts in cold-storage rooms and managing condensation.
Transporting and lifting the truck
Procedures and precautions for transporting and lifting the forklift.
Transporting the truck
Normal transport methods and requirements for disassembly/reassembly.
Climatic Conditions for Transport and Storage
Protection requirements for the forklift against atmospheric agents during transport.
Loading and unloading the truck
Instructions for loading/unloading using bridges or cranes, with safety precautions.
Lifting with a crane or a bridge crane
Detailed safety instructions and precautions for crane lifting operations.
Loading and unloading the truck — Specific additional notes for the LTX-FF model
Specific notes for lifting the LTX-FF model with a crane.
Breaking-In
States that this forklift type does not require special breaking-in operations.
Sequence to follow for using the truck
Step-by-step guide for safely operating the truck before and during use.
Checks and actions prior to commissioning
Comprehensive checklist of actions before commissioning the truck.
List of checks before use
Detailed list of pre-operation checks for the truck and its components.
Checking and refilling the windscreen washer tank (only present on version with cab)
Procedure for checking and refilling the windscreen washer fluid.
Ergonomic dimensions
Details ergonomic requirements for operator height, weight, and workspace.
Optional driver's seat adjustments
Safety guidelines for adjusting the driver's seat, including warnings.
Height-adjustable steering wheel (option)
Instructions for adjusting the steering wheel height for ergonomic positioning.
Height-adjustable STANDARD seat backrest (option)
How to adjust the height of the standard seat backrest for improved ergonomics.
Height-adjustable SLIM seat backrest (option)
How to adjust the height of the SLIM seat backrest for improved ergonomics.
Foldaway seat (option)
Instructions for operating the optional foldaway seat.
Adjusting the sprung operator platform (optional)
Procedure for adjusting the sprung operator platform pressure for comfort.
Climbing on and off the truck
Safety instructions and procedures for safely climbing onto and off the truck.
Drive modes and positions
Overview of available drive modes and operator positions.
Driving position with the operator on board the truck
Correct driving positions for operators standing or seated on the truck.
Operator STANDING on board the truck
Details the correct driving position for a standing operator.
Operator SEATED on the truck seat (optional)
Describes the correct driving position for a seated operator.
Operator position and driving mode with operator on the ground next to the truck: using seat backrest controls (optional feature)
Instructions for pedestrian mode operation using seat backrest controls.
Using the travel controls with the operator on the ground in pedestrian mode
Safety precautions and operational instructions for pedestrian mode travel controls.
Driving using the steering wheel controls (optional feature) with the operator on the ground alongside the truck
Instructions for controlling the truck via steering wheel in pedestrian mode.
Stopping the truck in EMERGENCIES
Procedure for activating and deactivating the emergency stop button.
On/off systems
Overview of the truck's on/off systems: key, keypad, and FleetManager.
List of on/off systems
Lists the available systems for switching the truck on and off.
On/off key
Details the positions of the key for switching the truck on and off.
Numeric keypad — Start-up using a PIN (option)
Instructions for operating mode and programming mode using the numeric keypad.
Driving
Information on truck travel, including starting, accelerating, and decelerating.
Truck travel
Detailed instructions for selecting travel direction and varying speed.
Truck brake systems
Explanation of braking methods using travel controls and service braking.
Service braking
Instructions on using the service braking button for sharp deceleration.
Reversing the direction of travel
Procedures for reversing direction with and without a load on the forks.
Speed restrictions
Details standard and optional speed limitations based on load and equipment.
Steering
Explanation of steering wheel controls and automatic return to neutral position.
Parking and stopping the truck
Instructions for parking the truck safely and switching off the power supply.
Mobile platform
General precautions and limits of use for the mobile platform.
General precautions for using the mobile platform (where present)
Safety warnings regarding impact, crushing, falling, and load handling with the mobile platform.
(OPX20/25) (OPX 20/25 PLUS): Using the mobile platform (where present)
Instructions for raising and lowering the mobile platform on OPX20/25 models.
(OPX-L12 / L16 / L20 / L20S) (OPX-D20): Using the mobile platform (where present)
Precautions and instructions for using the mobile platform on OPX-L and OPX-D models.
Moving the load
Safety guidelines and procedures for moving loads, including lifting and palletizing.
Safety guidelines for handling loads
General safety rules for picking up, transporting, and depositing loads.
General rules
Key safety instructions for handling loads, avoiding moving parts and obstacles.
Checks to be carried out before lifting a load
Critical checks before lifting a load to ensure truck capacity and stability.
Using the backrest fork controls (where present)
Description of fork controls installed on the backrest, varying by truck model.
Using the fork controls with the operator on board on the platform
Procedures for lifting and lowering forks with operator on the platform.
Using the backrest fork controls with the operator on the ground next to the truck
Procedures for lifting and lowering forks with operator on the ground.
Using additional fork controls (only for model LTX FF)
Details additional fork controls specific to the LTX FF model.
Fork tilt
Instructions for tilting forks upwards and downwards using steering wheel controls.
"LiftRunner" trailer lifting/lowering control (5)
Description of the optional LiftRunner control and its function.
Handling trailers
General information and procedures for handling and towing trailers.
Towing trailers
Guidelines for towing trailers, including brake requirements and load capacity.
Trucks WITHOUT a towing hook: Towing is NOT permitted
States that order picker trucks without a towing hook cannot tow trailers.
Trucks WITH a towing hook: Towing is permitted
Confirms that tow tractors with a towing hook are suitable for towing trailers.
Towing: Safety guidelines
Safety guidelines for hitching and unhitching trailers, including risk of injury and imbalance.
Towing the trailer
Instructions and precautions for towing trailers, especially on slopes and during cornering.
Coupling the trailer
Procedure and checks for coupling trailers to the tow tractor.
Single-position or multi-position tow coupling
Information on single-position and multi-position tow coupling pins and safety.
Using the version with rear load bed LTX-T
Instructions for transporting loads on the rear load bed of the LTX-T.
Transporting loads on the rear load bed
Guidelines for loading weight, trailer towing capacity, and general warnings.
Accessing the storage compartment located under the rear load bed
Steps for opening the hood to access the storage compartment.
LiftRunner (optional)
Introduction to the optional LiftRunner system for lifting and lowering trailers.
Introduction to LiftRunner (where present)
Explains the functionality of the LiftRunner system and its types.
Hydraulically controlled LiftRunner system (if present)
Instructions for connecting the trailer to the LiftRunner system via hydraulic fitting.
Electrically controlled LiftRunner system (where present)
Details on connecting the trailer to the LiftRunner system via socket and plug.
Charging the battery
Procedures for accessing and charging the battery.
Accessing the battery for trucks WITHOUT a mobile platform
Steps for opening the battery hood and accessing the battery without a mobile platform.
Accessing the battery for trucks with a mobile platform (optional)
Procedure for accessing the battery with a mobile platform, including hood opening.
Charging the lead battery
Instructions for charging the lead battery with the truck turned off.
Recharging the battery using the on-board battery charger (optional)
Procedure for recharging the battery using the optional on-board charger.
5 Maintenance
General Information
Importance of regular servicing and consumption materials for forklift condition.
Maintenance - 1000 hours
Maintenance schedule for 1000 operating hours, covering drive, forks, steering, wheels, and brake systems.
Maintenance — 3000 hours
Maintenance tasks required at 3000 operating hours, focusing on hydraulic system and mast.
Maintenance — 10,000 hours
Maintenance tasks required at 10,000 operating hours, focusing on drivetrain.
Regular Service
User-scheduled maintenance including cleaning and lubricating lifting chains.
Cleaning the Forklift
Guidelines for cleaning the forklift based on usage and workplace conditions.
Lubricating and cleaning the lifting chains
Instructions for lubricating and cleaning lifting chains to ensure correct operation.
Maintenance as required
Procedures for maintenance tasks that are required based on specific conditions.
Preparation
Preliminary steps and personnel qualifications for battery maintenance.
Unlocking the battery (before replacing the battery)
Steps for unlocking the battery in standard and mobile platform truck versions.
Battery replacement with removal from the top
Procedure for replacing the battery using a crane, including safety precautions.
Replacing the battery with side removal
Instructions for extracting and installing the truck battery using a side removal roller unit.
Installing the new truck battery by inserting it from the side
Procedure for installing a new truck battery from the side.
Removing the battery from the outer roller unit using a crane
Safety warnings and procedures for removing the battery using a crane.
Fuses
Information on fuse descriptions and values, with a warning against using wrong fuses.
5 Decommissioning
Operations for temporary and permanent decommissioning of the forklift.
General Information
Overview of operations for temporary and permanent decommissioning.
Forklift Towing
Instructions for towing the forklift in case of breakdown.
Temporary Putting Out of Commission
Operations for long-term storage, including cleaning, lubrication, and battery care.
Checks and Inspections After a Long Period of Inactivity
Pre-operation checks after the forklift has been inactive for a long period.
Permanent Putting Out of Commission (Demolition)
Procedure for forklift demolition in compliance with local legislation.
6 Technical data
Datasheet (VDI): OPX
Technical specifications for OPX 20 and OPX 25 models.
OPX 20 and OPX 25 datasheet (VDI)
Dimensional overview and basic drive/operator type data for OPX 20/25.
OPX 20 Plus and OPX 25 Plus datasheet (VDI)
Technical specifications for OPX 20 Plus and OPX 25 Plus models.
OPX-D 20 datasheet (VDI)
Technical specifications for the OPX-D 20 model.
OPX-L 20 datasheet (VDI)
Technical specifications for the OPX-L 20 model.
OPX-L 20 S datasheet (VDI)
Technical specifications for the OPX-L 20 S model.
OPX-L 16 datasheet (VDI)
Technical specifications for the OPX-L 16 model.
LTX 50 datasheet (VDI)
Technical specifications for the LTX 50 model.
LTX-T 06 datasheet (VDI)
Technical specifications for the LTX-T 06 model.
LTX-FF datasheet (VDI)
Technical specifications for the LTX-FF 05 and LTX-FF 10 models.
OXV 07 datasheet (VDI)
Technical specifications for the OXV 07 model.
OXV 08 datasheet (VDI)
Technical specifications for the OXV 08 model.
OXV 10 datasheet (VDI)
Technical specifications for the OXV 10 model.
Oil and lubricant tables
Tables listing approved oils and lubricants for various STILL truck models.
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