Still FM-X20 Operation And Maintenance Handbook
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Still FM-X20 Operation And Maintenance Handbook

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OPERATION, MAINTENANCE AND
SERVICE HANDBOOK
STILL FM-X20
SERIAL NUMBER : TR190005
GROUP CATEGORY
:
II 2G T4
PROTECTION
: Ex db, ib, eb IIB Gb
1

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Summary of Contents for Still FM-X20

  • Page 1 OPERATION, MAINTENANCE AND SERVICE HANDBOOK STILL FM-X20 SERIAL NUMBER : TR190005 GROUP CATEGORY II 2G T4 PROTECTION : Ex db, ib, eb IIB Gb...
  • Page 2 Accessories and system of safety for a use into Explosive Atmosphere Directive ATEX 2014/34/EU EU DECLARATION CONFORMITY TYPE : STILL FM-X20 SERIAL NUMBER / YEAR : TR190005 / 2019 ORIGINAL CHASSIS NUMBER : 511904F00059 MARKING SUPPLEMENTARY II 2G T4 PROTECTION...

  • Page 3: Table Of Contents

    CONTENTS 1. GENERAL INFORMATION ........................4 1.1 THE PURPOSE OF MANUAL ......................4 1.2 GENERAL SAFETY WARNINGS ......................4 1.3 INFORMATION ABOUT ATEX DIRECTIVE AND REGULATION ............5 1.4 ASSESSMENT of EXPLOSION RISKS ....................7 1.5 MANUFACTURER'S RESPONSIBILITY .................... 16 1.6 USER’S RESPONSIBILITY .......................

  • Page 4: General Information

    - Type of industries, - Nature of the atmosphere. The AIRMEEX Company offers corresponding sets of protections. The truck STILL FM-X20 has mainly been modified in accordance with the essential requirements of the ATEX Directive 2014/34/EU and CENELEC standards: -EN1755:2015 Handling lift-truck equipment -EN60079-0:2012 General specifications in Gas atmosphere -EN60079-1:2014 Explosion proof shell protection ‘d’...

  • Page 5: Information About Atex Directive And Regulation

    Ex equipment that is on the system should not be opened in explosive atmospheres and areas where there is risk of explosive atmosphere. Every intervention that will make to protect Ex compliance continuity of equipment must be under Airmeex’s responsibility. Because of possible interventions that will make on the ex equipment or machine out of Airmeex Knowledge, the product is examined as out of warranty.
  • Page 6 While ATEX Directives have been applied as a voluntary standard since 1 March 1996, now it brought obligation about Atex Approval for all products sold for use in explosive atmospheres and has symbol from July 1, 2003. The Atex Directives that European Union Organizations have prepared in this context have been implemented since July 1, 2003 There are two directives, one is for the manufacturers of the equipments and the other is for the users.

  • Page 7: Assessment Of Explosion Risks

    1.4 ASSESSMENT of EXPLOSION RISKS Definition of Risk Assessment Method On assessment of explosion risks, the use of risk assessment methods such as PHA (Process hazard analysis), HAZOP, LOPA, BOW-TIE will be appropriate. The risk assessment method that will be applied should be explained. Attentions on Assessment of explosion risks In carrying out the obligations laid down in Articles 6 of Regulation on the Protection of Employees from the Dangers of Explosive Atmospheres the employer shall assess the specific...
  • Page 8 CLASSIFICATION OF PLACES WHERE EXPLOSIVE ATMOSPHERES MAY OCCUR Equipments that use in dangerous area which is possible about flammable gas or vapour risks should be choosen and set up properly so classifying zones that subject must be correctly. Consequently, zones and equipments should be compatible. According to standard that TS 3491 EN 60079-10(General rules for electrical devices that use in explosive gas atmosphere: ) dangerous area is defined: There is an explosive gas atmosphere (or possible atmosphere) which need important precaution for using and setting up the devices in...
  • Page 9 Table 1: ZONE Sustainability, t (Saat/Yıl) Possibility, P (Yıl ZONE 0/20 t > 1000 hour/year P > 0,1 ZONE 1/21 10 hour/year < t < 1000 0,1 > P > 10 hour/year ZONE 2/22 t < 10 hour/year > P > 10 Criterias About Counting Dangerous Area a) Discharge Sources It can be described as in such occurring explosion gas place that contain flammable gas, vapour...
  • Page 10 3) Sources that secondary discharge • There is not an expectation about spreading of flammable object while pump, compressor and valve mat is working. • Flanges, connections and pipe connections parts that has not an expectation about spreading flammable object in a normal routine work. •...
  • Page 11 Ammonia discharging which has 15% LEL degree, sweep in the open air and because of this, explosion gas atmosphere limits is very small that not considered and neglected. e) Ventilation Normally, when ventilation increase, spreading of zone decrese Obstacles to ventilation can be a caused for increasing spreading of zone f) Relative Density After Discharging of Gas and Vapour If gas and vapour is lighter than air, they move to upward.
  • Page 12 Protection Types According to Zones For Zone 0 protection type of equipment: ia, s For Zone 1 protection type of equipment: d, e, ib, o, p, q, m For Zone 2protection type of equipment: n Table 2: Table 3: TEMPERATURE CLASSIFICATION GAS GROUPS TEMPERATURE Maximum Surface...
  • Page 13 - Turning on / off electrical circuit, - Slack connection, - Uncontrolled electricity. Uncontrolled Electricity and Cathodic Corrosion Protection: -Uncontrolled electricity, systems which follow electric or parts of them; - As rotation flow in energy production systems –especially electrical rail line and immediate vicinity- for instance,electric systems compounds as cable protector which is laid rail and underground when decrease the rotation flow - Short circuit which occur thanks to electric wiring or as a result of short circuit to the ground,...
  • Page 14 Note 2 – High incidence of reduced gases under the (for instance, pure oxygen or high oxygen concentration gas places) inclusive equipment, protection systems and components adiabatic incercaretion movement and shockwaves or even normal flows compose an ignition point. Consequently, oils, joints and production tools can ignite. If this ignition cause to damage of equipments, protection systems and components, explosion zone can ignite •...
  • Page 15 Table 4: Addition Pressure (psi) Wind Speed (km/per hour) Reason Building get damage, flying object damage to people Wall demolish, houses get many damages and people outside die Normal Building demolish, steel construction get damage Factory, association and buildings demolish. Tile and wood of house Everything fall down TECHNICAL PRECAUTION AGAINST EXPLOSION Primary Precaution: These cautions are taken for prevent explosion zone.

  • Page 16: Manufacturer's Responsibility

    1.5 MANUFACTURER'S RESPONSIBILITY Regulation on the Equipment and Protective Systems Intended For Use In Potentially Explosive Atmospheres (2014/34/AB), III. Part, Item 8, describes Airmeex Industry’s responsibility. 1.6 USER’S RESPONSIBILITY The user that has got Ex equipment or work machine, so related business, have to audit obsolescence due to use in operating conditions and Atex compliance continuity of Exproof Equipment and system that is produced according to Regulation on the Equipment and Protective Systems Intended For Use In Potentially Explosive Atmospheres (2014/34/AB)

  • Page 17: Electrical And Non-Electrical Ex Equipment

    3. ELECTRICAL AND NON-ELECTRICAL EX EQUIPMENT There are quantities and group category descriptions of certified Ex equipments that are produced by Airmeex and are used on the machine at the following list. Table 5: Ex EQUIPMENTS ON THE MACHINE QUANTITY CERTIFICATE PRODUCT NAME REFERENCE ATEX GROUP...

  • Page 18: Electrical Equipments

    3.1 ELECTRICAL EQUIPMENTS ELECTRIC BOX Electric Boxes are suitable according to EN60079-1 “d” type protection, flameproof and its protection type is II 2 G Ex d IIB T6 Gb This protection provides exproof protection for all of battery insulator, control unit, contactor, braker and electronic parts.
  • Page 19  Separate each security one by one, make sure each indicator is open and truck is stopped, the warning lamps have to turn when you do this.  Check the calibrations of the temperature sensors once a year according to the recorded values.
  • Page 20 HYDRAULIC MOTOR The motors are protected according to the protection mode in Ex "d" (EN60079-1). A temperature sensor continuously measures the surface temperature of the explosion-proof motor housing. The motors are in envelopes that require, the same level of care during the opening/closing as the electrical box.
  • Page 21 - Fixed all screw and cloth - Check the situation of cable which pass to pole box from motor - Outflow to reducer. Once in every 500 hours: - For open the body leave from down head. - Check the coalfield and if it is necessary change - Clean all dusts.
  • Page 22 SOLENOID There are 11 solenoid bobins on the machine. Its protection type is II 2G Ex d IIB Gb (EN60079-1) They are covered in chrome box and implement araldite to them. RECTANGLE LIGHT Its protection type is II 2G Ex d IIC T6 Gb (EN60079-1)
  • Page 23 FLASHING BEACON Its protection type is II 2G Ex d IIC T4 Gb (EN60079-1) BATTERY CONNECTOR Battery Connector is suitable according to EN60079-1 “d” type protection, flameproof and its protection type is II 2 G Ex d IIC T6 Gb...

  • Page 24: Non-Electrical Equipments

    3.2 NON-ELECTRICAL EQUIPMENTS All electrical components connect with grounding cable. earth of the machine is made by chain which connected to chassis. Also on the caleche of machine has his earth operation. 4. PERIODICAL MAINTENANCE AND PROTECTION OF PARTS Machine must be worked as protect against perodically clashing and damages for saving all equipment that on the machine: especially, beacon lamp, light boxes and other Ex equipment.

  • Page 25: Repair And Service

    Tasks – To complement the original vehicle requirements. 50 hrs / 1200 hrs / 8 hrs / week month The dust in the truck does not exceed 5mm Emergency stop - If the pallet truck stops when the button is pressed: correct operation.

  • Page 26: Technical Support Request

    6.3 WARRANTY CONDITIONS 1. When there are some problems because of user error, disrupt periodic maintenance etc. , warranty for (STILL FM-X20) that has an Ex conformity will be out of warranty coverage. 2. During the scope of warranty, services that ATEX coverage is provided by Airmeex Industry for (STILL FM-X20) which has an Ex conformity.

  • Page 27: Comunication

    NEVER DISCONNECT THE BATTERY IF THE POWERED PALLET TRUCK IS LOCATED INTO ATEX AREA. NEVER REPLACE THE BATTERY OR ANY OTHER ITEM IF THE POWERED PALLET TRUCK IS LOCATED INTO ATEX AREA. NEVER OPEN THE ELECTRICAL BOX OR OTHER COMPONENT IF THE POWERED PALLET TRUCK IS LOCATED INTO ATEX AREA.

  • Page 28: Torque Setting

    8. TORQUE SETTING...

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