Still OPX 20 Original Instructions Manual

Still OPX 20 Original Instructions Manual

Order pickers and tow tractors
Table of Contents

Advertisement

Original instructions
Order pickers and tow tractors
OPX 20/25
OPX 20/25 PLUS
OPX-L 12/16/20
OPX-L 20 S
OPX-D 20
LTX 50
LTX-FF 05/10
LTX-T 06
OXV 07/08/10
0089 0615 0617 1075 1076 1077
1078 1079 1080 1081 1082 1084
1085 1086 1087 1088
45878043344 EN - 11/2021 - 12

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OPX 20 and is the answer not in the manual?

Questions and answers

rodrigas
May 7, 2025

what this error code is mean? L330

Subscribe to Our Youtube Channel

Summary of Contents for Still OPX 20

  • Page 1 Original instructions Order pickers and tow tractors OPX 20/25 OPX 20/25 PLUS OPX-L 12/16/20 OPX-L 20 S OPX-D 20 LTX 50 LTX-FF 05/10 LTX-T 06 OXV 07/08/10 0089 0615 0617 1075 1076 1077 1078 1079 1080 1081 1082 1084 1085 1086 1087 1088...
  • Page 3 Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 45878043344 EN - 11/2021 - 12...
  • Page 5: Table Of Contents

    Table of contents Introduction Forklift data ............General information .
  • Page 6 Labels and designation plates ..........OPX 20/25 and OPX 20/25 PLUS label location .......
  • Page 7 Table of contents Instruments and controls ..........Comandi volante - Parte 1.
  • Page 8 General precautions for using the mobile platform (where present) ....(OPX20/25) (OPX 20/25 PLUS): Using the mobile platform (where present) ..
  • Page 9 Table of contents Transporting loads on the forks ..........Depositing a load on the ground .
  • Page 10 Table of contents Replacing the battery with side removal ........Fuses.
  • Page 11: Introduction

    Introduction...
  • Page 12: Forklift Data

    Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information This manual contains "Original Instructions"...
  • Page 13 Introduction How to Consult the Manual ENVIRONMENT NOTE NOTE This symbol is used to provide additional infor- Failure to observe the instructions highlighted mation. with this symbol may cause environmental damage. 45878043344 EN - 11/2021 - 12...
  • Page 14: Date Of Edition And Latest Update Of This Manual

    Introduction Date of edition and latest update of this manual Date of edition and latest up- date of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore re- serves the right to implement changes and to accept no claims concerning the information...
  • Page 15: Spare Parts List

     You can request to download the spare parts list by copying and pasting the address https:// sparepartlist.still.eu into a web browser or by scanning the QR code shown to the side. On the web page, enter the following pass-...
  • Page 16: Declaration That Reflects The Content Of The Declaration Of Conformity

    Declaration that reflects the content of the declaration of conformity Declaration that reflects the content of the declaration of con- formity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the specified machine conforms to the most recent valid version of the direc-...
  • Page 17 Introduction Declaration that reflects the content of the declaration of conformity handed over to the new owner if the industrial truck is sold on. 45878043344 EN - 11/2021 - 12...
  • Page 18: Technical Service And Spare Parts

    Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare...
  • Page 19: Working Conditions

    Introduction Working conditions Working conditions All trucks described in this manual are de- The tow tractors can also be used outside if signed and built for indoor transport. the floor conditions are adequate. The follow- ing paragraphs describe the floor require- ments.
  • Page 20: Modifications To Forklift

    Introduction Modifications to Forklift Modifications to Forklift No modifications may be made to the forklift, DANGER otherwise the EC certificate and the warranty If the forklift is equipped at the factory or later with will become invalid, with the exception of: devices that emit non-ionising radiation (such as ra- Assembly of the options, only if provided by dio transmitters, RFID players, data terminals,...
  • Page 21: Environmental Considerations

    Introduction Environmental considerations Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: disposed of, ● treated or ● recycled in accordance with regional and ●...
  • Page 22: Packaging

    Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45878043344 EN - 11/2021 - 12...
  • Page 23: Safety

    Safety...
  • Page 24: Safety Guidelines

    Safety Safety guidelines Safety guidelines General Safety Rules Only allow qualified, trained and authorized load is as close as possible to the fork car- ● personnel to use the forklift. riage. Do not install equipment on the forklift un- The load must be placed on the fork arms ●...
  • Page 25: Battery Connection Cables

    Safety Safety guidelines Battery connection cables CAUTION Using sockets with NON-ORIGINAL battery connec- tion cables can be dangerous (see purchase referen- ces in the parts catalogue) External electrical connections CAUTION Electrical sockets/plugs may only be connected to the truck via the connections provided by the manu- facturer.
  • Page 26: Safety Guidelines Relating To Operating Materials

    Safety Safety guidelines Safety guidelines relating to operating materials Rules for handling and disposing of op- ENVIRONMENT NOTE erating materials The used oils and relative filters contain sub- stances that are hazardous to the environment ENVIRONMENT NOTE and they must be disposed of according to Improper use and disposal of operating and current regulations.
  • Page 27 Safety Safety guidelines be carried out as required by law. We advise ENVIRONMENT NOTE you to contact the authorised service network that is equipped for eco-friendly disposal in The batteries contain substances that are haz- accordance with current regulations. ardous to the environment. The replacement and disposal of the life-expired battery must 45878043344 EN - 11/2021 - 12...
  • Page 28: Residual Risk

    Safety Residual risk Residual risk Residual dangers, residual risks Despite careful use and compliance with standards and regulations, the possibility of other risks occurring when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nev- ertheless, even when the truck is used for its proper purpose and all instructions are fol- lowed, some residual risks cannot be exclu-...
  • Page 29: Electromagnetic Radiation

    Safety Electromagnetic radiation with these regulations either intentionally or due to negligence. Stability The stability of the truck has been tested in accordance with up-to-date technical regula- tions and is guaranteed if the truck is used correctly and in line with the intended purpose. These standards only take into account the static and dynamic tipping forces that can arise during use in accordance with the oper-...
  • Page 30: Non-Ionised Radiation

    Safety Non-ionised radiation malfunctioning or for any injuries and/or dam- result of modifications made to the original age inflicted on objects and/or persons as a product ex-works. Non-ionised radiation If the truck is equipped at the factory or later of such devices must be verified with the pres- with devices that emit non-ionising radiation ence of operators using medical devices (such (such as radio transmitters, RFID players, da-...
  • Page 31: Vibrations

    Safety Vibrations Vibrations Vibrations to which the hands and arms Uncertainty K = ± 0.25 m/s are exposed The following values are specifically for trucks with sprung operator platforms (optional): The following value is valid for all truck mod- Operator weight between 70 kg and 90 kg els: ●...
  • Page 32: Safety Tests

    Safety tests Regular safety inspection of the  truck Safety inspection based on time and ex- STILL GmbH Hamburg traordinary incidents Regelmäßige Prüfung The operating company must ensure that the (FEM 4.004) truck is checked at least once a year, or fol- nach nationalen Vorschriften lowing noteworthy incidents.
  • Page 33: Safety Devices

    Safety Safety devices Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.
  • Page 34 Safety Safety devices 45878043344 EN - 11/2021 - 12...
  • Page 35: Overview

    Overview...
  • Page 36: Overview Of The Various Models

    Overview Overview of the various models Overview of the various mod- General features The trucks described in this manual OPX20, OPX25, OPX20 PLUS, OPX25 PLUS, OPX- L12, OPX-L16, OPX-L20S OPX-L20, OPX- D20, LTX50 and OXV 07/08/10 trucks are de- signed for transporting and order picking goods in shops, warehouses and factories.
  • Page 37 Euro pallets lengthwise for order pick- ing or for horizontal transport of goods. Capacity: The OPX 20 and the OPX20 PLUS have a ● maximum capacity of 2000 kg The OPX 25 and the OPX25 PLUS have a ●...
  • Page 38 Overview Overview of the various models OPX-L 16  Capacity: 1600 kg Speed: 12 km/h Fork length: 2390 mm The OPX-L 16 can be used to pick two pallets weighing up to 800 kg each at an ergonomic working height. The smaller wheelbase of the vehicle allows very small turning radii, so you can manoeuvre in confined spaces.
  • Page 39 Overview Overview of the various models LTX50  Towing capacity: 5000 kg Speed: 14 km/h LTX 50 is a towing vehicle. The tow tractor has been designed to hold various towing hooks at the rear. LTX50 is compatible with Liftrunner, a complete system of hydraulic trailers for collecting loaded trolleys simply and safely.
  • Page 40 Overview Overview of the various models LTX-T  Maximum towing capacity: 5000 kg Maximum speed: 10 km/h LTX-T is a towing vehicle. The tow tractor has been designed to hold various towing hooks at the rear. LTX-T has the unique feature of a rear load bed onto which you can load objects.
  • Page 41: Opx Range General Overview

    Overview OPX range general overview OPX range general overview 2371 Steering wheel with integrated controls 12/24 V cigarette lighter socket Drive wheel Emergency stop button Hood for accessing the battery compartment On/off key Motor compartment cover Digicode - Numerical Keypad Battery Lift mast Pivoting wheel...
  • Page 42 Overview OPX range general overview Fork carriage Seat backrest Power current plug of the on-board battery Platform damping system charger Operator protective guard Mechanical battery lock clasp 45878043344 EN - 11/2021 - 12...
  • Page 43: Ltx50 General Overview

    Overview LTX50 general overview LTX50 general overview 2374 Steering wheel with integrated controls On/off key Drive wheel Digicode - Numerical Keypad Hood for accessing the battery compartment Ballast Motor compartment cover Operator platform Battery Document holder Platform damping system Glove compartment Rear wheels Battery plug/socket Tow coupling...
  • Page 44: General Overview Ltx-T

    Overview General overview LTX-T General overview LTX-T 2403 Steering wheel with integrated controls On/off key Drive wheel Digicode - Numerical keypad Hood for accessing the battery compartment Ballast Motor compartment hood Operator platform Battery Document holder Platform damping system Storage compartment Rear wheels Battery plug and socket Tow coupling...
  • Page 45 Overview General overview LTX-T Front pivot wheels Storage compartment 45878043344 EN - 11/2021 - 12...
  • Page 46: General Overview Ltx-Ff

    Overview General overview LTX-FF General overview LTX-FF 2416 Steering wheel with integrated controls On/off key Drive wheel Digicode - Numerical keypad Hood for accessing the battery compartment Forks Motor compartment hood Operator platform Battery Document holder Platform damping system Storage compartment Rear wheels Battery plug and socket Ballast...
  • Page 47 Overview General overview LTX-FF Anti-shearing guard grille Ballasts 45878043344 EN - 11/2021 - 12...
  • Page 48: Markings

    Overview Markings Markings Labels and designation plates Removing labels and designation plates is forbidden. CAUTION There may be options on your truck with the same la- Observe the information on the following labels and bels placed in different zones of the truck. For this designation plates.
  • Page 49: Opx 20/25 And Opx 20/25 Plus Label Location

    Overview Markings OPX 20/25 and OPX 20/25 PLUS label location Pb+Sb 2353 "Danger of crushing hands" label "Maximum permissible pressure" label "Operating and maintenance manual" label "Operator platform capacity schematic view" "Hook" symbol label "Do not climb on the forks" label "Hook"...
  • Page 50 Overview Markings "Pedestrian mode with steering wheel warn- "Pedestrian mode with buttons warning" la- ing" label (only in pedestrian mode with bel (only in pedestrian mode with buttons steering wheel option) option) Description of labels weight of the operator. 1.2 bar: below 70 kg; 1.7 bar: between 70 and 90 kg;...
  • Page 51: Location Of Opx-L (12/16/20S) Labels

    Overview Markings Location of OPX-L (12/16/20S) labels Pb+Sb 2354 "Danger of crushing hands" label "Danger of crushing feet" label "Operating and maintenance manual" label "Maximum permissible pressure" label "Hook" symbol "Operator platform capacity schematic view" "Yearly safety inspection" label (Germany label only) "Battery warning"...
  • Page 52 Overview Markings "Pedestrian mode with steering wheel warn- "Pedestrian mode with buttons warning" la- ing" label (only in pedestrian mode with bel (only in pedestrian mode with buttons steering wheel option) option) Description of labels tion: The adjustment system must not be infla- ted to pressures above 8 bar (only present on (1) This symbol indicates danger of crushing versions with platform damping).
  • Page 53: Location Of Opx-L20 And Opx-D20 Labels

    Overview Markings Location of OPX-L20 and OPX-D20 labels Pb+Sb 2355 "Danger of crushing hands" label "Cold store" label (for cold store equipment "Operating and maintenance manual" label only) "Hook" symbol Truck capacity label "Nominal value" plate "Danger of crushing feet" label "Yearly safety inspection"...
  • Page 54 Overview Markings "Positioning yourself in front of the truck is "Pedestrian mode with buttons warning" la- forbidden" label (only in pedestrian mode bel (only in pedestrian mode with steering with steering wheel option) wheel option) "Pedestrian mode with steering wheel warn- ing"...
  • Page 55: Location Of Ltx50 Labels

    Overview Markings Location of LTX50 labels Qmax=5000 kg F=1000 N Qmax=1000 kg F=800 N Pb+Sb 2352 "Danger of crushing hands" label "Operator platform capacity schematic view" "Operating and maintenance manual" label label "Hook" symbol "Battery warning" label "Yearly safety inspection" label (Germany Version set up for gel batteries only) "Hook"...
  • Page 56 Overview Markings "Pedestrian mode with steering wheel warn- "Front tow coupling capacity" label (optional) ing" label (only in pedestrian mode with "Rear tow coupling capacity" label (optional) steering wheel option) "Pedestrian mode with buttons warning" la- bel (only in pedestrian mode with buttons option) Description of labels (12) This symbol, where present, indicates...
  • Page 57: Location Of Labels Ltx-T

    Overview Markings Location of labels LTX-T Qmax=5000 kg F=1000 N Qmax=1000 kg F=800 N Pb+Sb 2417 "Danger of crushing hands" label "Maximum permissible pressure" label "Operating and maintenance manual" label "Operator platform capacity schematic view" "Hook" symbol label "Do not climb on the rear load bed" symbol "Hook"...
  • Page 58 Overview Markings "Pedestrian mode with steering wheel warn- Label stating the truck capacity ing" label (only in pedestrian mode with "Front tow coupling capacity" label (optional) steering wheel option) "Rear tow coupling capacity" label (optional) "Pedestrian mode with buttons warning" la- bel (only in pedestrian mode with buttons option) Description of labels...
  • Page 59: Location Of Labels Ltx-Ff

    Overview Markings Location of labels LTX-FF Qmax=5000 kg F=1000 N Qmax=1000 kg F=800 N Pb+Sb 2418 "Danger of crushing hands" label "Danger of crushing feet" label "Operating and maintenance manual" label "Maximum permissible pressure" label Truck capacity label "Operator platform capacity schematic view" Warning label label "Yearly safety inspection"...
  • Page 60 Overview Markings "Pedestrian mode with steering wheel warn- "It is prohibited to close the forks while there ing" label (only in pedestrian mode with is a load on the forks" label steering wheel option) "Front tow coupling capacity" label (optional) "Pedestrian mode with buttons warning"...
  • Page 61 Overview Markings on the following pages that describes the la- bel. 45878043344 EN - 11/2021 - 12...
  • Page 62: Location Of Labels (Oxv 07 - Oxv 10)

    Overview Markings Location of labels (OXV 07 - OXV 10) Pb+Sb Typ : Payload Charge utile Nutzlast front/avant/vorne rear/arr/hinten Towing force. Force de train. Zugkraft Perm. axle loadings/Charges admiss. par essieu/zul. Achslaten no battery charging end of charge error 2505 "Danger of crushing hands"...
  • Page 63 Overview Markings Description of labels buttons in pedestrian mode with the operator on the ground. During use, position yourself at (1) This symbol indicates danger of crushing the side of the truck and maintain a safe dis- and cutting hands. tance between yourself (particularly your feet) and the truck.
  • Page 64: Location Of Oxv 08 Labels

    Overview Markings Location of OXV 08 labels Pb+Sb Typ : OXV 08 1877 Payload Charge utile Nutzlast front/avant/vorne rear/arr/hinten Towing force. Force de train. Zugkraft Perm. axle loadings/Charges admiss. par essieu/zul. Achslaten no battery charging end of charge error 2500 "Danger of crushing hands"...
  • Page 65 Overview Markings "Do not climb on the forks" label "Positioning yourself in front of the truck is "Forbidden to pass beneath the forks" label prohibited" label (only in pedestrian mode with steering wheel option) Description of labels (9) This label indicates where to attach the truck's lifting hook.
  • Page 66: Nominal Value Designation Plate

    Overview Markings Nominal value designation plate  DANGER Danger! To avoid compromising the stability of the truck, it is strictly forbidden to use batteries that weigh less than the minimum weight (11) indicated on the designation plate. NOTE Please indicate the serial number for all ●...
  • Page 67 Overview Markings Specific nominal value designa-  tion plate for: LTX and LTX-T NOTE Please indicate the serial number for all ● technical enquiries. The EAC mark may also be located near to ● the nameplate. In addition to the UKCA mark, trucks sold in ●...
  • Page 68 Overview Markings Specific nominal value designa-  tion plate for: LTX-FF NOTE Please indicate the serial number for all ● technical enquiries. The EAC mark may also be located near to ● the nameplate. In addition to the UKCA mark, trucks sold in ●...
  • Page 69: Serial Number

    Overview Markings Serial number  xx xxxx x xxxxx NOTE Please quote the truck’s serial number for all technical questions. The serial number contains the following infor- mation: 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921-004 45878043344 EN - 11/2021 - 12...
  • Page 70: The Serial Number Is Marked On The Frame

    Overview Markings The serial number is marked on the frame F2XXXXYZZZZZ 2423 The truck's serial number is on the label (1) on the chassis frame. 45878043344 EN - 11/2021 - 12...
  • Page 71: Opx-L (12/16/20S) Capacity Plate

    Overview Markings OPX-L (12/16/20S) capacity plate DANGER The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
  • Page 72 Overview Markings OPX-L 16  The plate indicates the following data: C = distance from the centre of gravity of ● the load on the forks to the fork carriage 1600 (mm) h3 = maximum lift stroke of the forks (mm) ●...
  • Page 73: Opx-L20 Capacity Plate

    Overview Markings OPX-L20 capacity plate  765 mm DANGER 1000 The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
  • Page 74 Overview Markings The capacity plates indicate the following: The heights shown on the plates, ● h=1020 mm (illustration 2485) or h=1800 mm (illustration 2483), are custom- ised according to the truck purchased and indicate the maximum height that the forks can reach with the straddles fully raised There is a certain tolerance with the height values indicated due to the wear of the...
  • Page 75: Opx-D 20 Capacity Plates

    Overview Markings OPX-D 20 capacity plates  600 mm DANGER 1000 kg The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
  • Page 76: Capacity Plate Ltx-T

    Overview Markings Capacity plate LTX-T  DANGER The values indicated on the capacity plate refer to compact and uniform loads and must not be excee- ded — otherwise the stability of the truck, the trailer and the load-bearing capacity of the structures may be compromised.
  • Page 77 Overview Markings Capacity plate LTX-FF  DANGER The values indicated on the capacity plate refer to compact and uniform loads and must not be excee- ded — otherwise the stability of the truck, the trailer and the load-bearing capacity of the structures may be compromised.
  • Page 78: Capacity Plate (Oxv)

    Overview Markings Capacity plate (OXV)  DANGER The values indicated on the capacity plate refer to Typ : Typ : compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
  • Page 79: Capacity Label For Tow Tractors (Ltx50, Ltx-Ff, Ltx-T) With Front Coupling

    Overview Markings Capacity label for tow tractors  (LTX50, LTX-FF, LTX-T) with front coupling The label is only present on tractors equipped with a front tow coupling. Qmax=1000 kg F=800 N NOTE The values indicated refer to the towing limits with the truck in reverse travel and must not be exceeded, otherwise the stability of the truck and the load-bearing capacity of the...
  • Page 80: Capacity Label For Tow Tractors (Ltx50, Ltx-Ff, Ltx-T) With Rear Coupling

    Overview Markings Capacity label for tow tractors  (LTX50, LTX-FF, LTX-T) with rear coupling The label is only present on tow tractors fitted with a rear tow coupling. Qmax=5000 kg F=1000 N NOTE The values indicated refer to the towing limits with the truck in forward travel and must not be exceeded, otherwise the stability of the truck and the load-bearing capacity of the...
  • Page 81: Instruments And Controls

    Overview Instruments and controls Instruments and controls Comandi volante - Parte 1 Left-hand handle Optional control turret (where present) Travel control Initial lifting button (where present) Handle Horn button Travel control Initial lifting button (where present) Right-hand handle Optional control turret (where present) Service braking button Initial lowering button (where present) Initial lowering button (where present)
  • Page 82 Overview Instruments and controls (5) Knob - Functionality for all trucks excluding OPX- L 12/16/20S and LTX-FF models Area for gripping the steering wheel with the ● - Specific functionality for OPX-L 12/16/20S right hand during use and LTX-FF models only (6) Service braking button (9) Explanation of the functionality for all When the button is pushed, service braking...
  • Page 83: Steering Wheel Controls - Part 2

    Overview Instruments and controls Steering wheel controls - Part 2 16-18 16-18 14 17-19 17-19 W10370 Fork lifting button (where present) Adjustable operator step plate lowering but- Fork lowering button (where present) ton (where present) Adjustable operator step plate lifting button Fork upward tilt button (where present) (where present) Fork downward tilt button (where present)
  • Page 84 Overview Instruments and controls (15) Fork lowering button (where present) The movable step plate stops at the posi- tion reached When the button is pressed, the forks lower ● Fork movement can be stopped at any time (18) Fork upward tilt button (where present) ●...
  • Page 85: Steering Wheel Controls - Part 3

    Overview Instruments and controls Steering wheel controls - Part 3 Dipped-beam headlights Tortoise function Flashing beacon Battery charge level indicator Left indicator (where present) Type of alarm F1 - Indicator light Warning triangle Hazard warning signal (where present) Tortoise indicator F2 - Indicator light Hour meter Right indicator (where present)
  • Page 86 Overview Instruments and controls (4) F1 - Indicator light The function remains active even when the ● truck is turned off and turned on again. F1 acts exclusively as an indicator light and does not enable or disable any functions if When the key (9) is pressed again, the tor- pressed: toise function is deactivated.
  • Page 87 Overview Instruments and controls - When the Blue-Q function (8) is deactiva- The adjustable spanner reminds the opera- ted, the hour meter (four digits) indicates tor that a service is due: the number of operating hours of the ma- - The symbol (15) starts to flash when a chine.
  • Page 88: Backrest Controls

    Overview Instruments and controls Backrest controls 2400 Description Fork controls (A) Seat backrest controls, where present, vary The fork controls, where present, are installed according to the version of truck and the op- in the zone (A): tions installed on the truck. If the truck is equipped with a single central ●...
  • Page 89 Overview Instruments and controls - Travel in both directions of travel. The individual controls are explained in detail in the following chapter. - Travel in only one direction of travel. The individual controls are explained in detail Travel controls (B) in the following chapter.
  • Page 90: Definition Of Directions

    Overview Instruments and controls Definition of directions  Direction of movement defined by the regula- tions: Forward travel (1) (Preferred direction of ● travel) Right (2) ● Reverse travel (3) ● Left (4) ● NOTE The image of the truck is an example. It is val- id for all trucks described in this manual.
  • Page 91: Lift

    Overview Lift Lift Types of lift masts (where present) Some trucks in the OPX range are equipped with a lift mast: Simplex (OPX-L20S and OPX-L12/16) ● Telescopic (OPX-L20 and OPX-L20D) ● Simplex (OPX-L20S and OPX-L12/16)  When the "lift" button is pressed, the fork car- riage is raised to the height h3 by the central cylinder via a chain.
  • Page 92: Options And Variants

    Overview Options and variants Options and variants List of options and variants On-board charger CAUTION ● Autolift ● After buying the truck, contact the technical service Various types of traction chassis protective ● network authorised by the manufacturer for informa- guard tion on assembly of the options.
  • Page 93: Electrical Socket For The Cigarette Lighter Located On The Dashboard (Optional)

    Overview Options and variants Electrical socket for the cigarette  lighter located on the dashboard (optional) The electrical socket for the cigarette lighter (1) is located on the truck’s dashboard. The socket has the following specifications: 12 V voltage and 10 A current ●...
  • Page 94: Accessory Mounting Bar With Data Socket (Optional)

    Overview Options and variants Accessory mounting bar with da-  ta socket (optional) The optional data socket (6 and 7) is fitted on the relevant accessories mounting bar (3). The pre-wired data socket (6) is connected to the truck and may have one of the following two characteristics depending on the choice made by the customer during purchase: 24 V voltage and 5 A current...
  • Page 95 Overview Options and variants CAUTION Fasten the data terminal used to the relevant support (7) precisely and in accordance with technical regula- tions. Do not allow the data terminal used to fall from the support (7). 45878043344 EN - 11/2021 - 12...
  • Page 96: Rear Storage Compartment (Optional)

    Overview Options and variants Rear storage compartment (optional) The truck can be equipped with an optional rear storage compartment (1): Stow items in accordance with the size of ● the compartment Stow items securely so that they do not fall ●...
  • Page 97: Electrical Socket For Trailer Lighting (Optional)

    Overview Options and variants Electrical socket for trailer lighting (optional) The electrical socket (P) is fitted to the rear part of the truck. Technical features of the socket: 7 pins ● 12 V ● ISO 1724/3732 standard ● DANGER Risk of short circuit Before you connect the trailer plug to the socket (P), and before use in any case, check that the socket and the plug are fully intact and do not show any...
  • Page 98: Sistemi Di Illuminazione

    Overview Options and variants Sistemi di illuminazione 2366 LED light bar Reverse lights Blue safety spotlights Dipped-beam lights and light bar push but- Flashing beacon 4–5 Arrows (direction indicators) Flashing beacon push button 6–7 Multifunction lights C–D Arrow push buttons (direction indicators) Working spotlight Hazard lights push button Dipped-beam lights...
  • Page 99 Overview Options and variants The LED bar turns on only during forward ● NOTE travel of the truck. Additional LED-bar functions can be activa- This section describes all the optional lights ● ted on the truck. In these cases, the LED that the customer may find on the truck de- bar flashes to warn the operator in the fol- pending on the equipment purchased.
  • Page 100 Overview Options and variants Automatic turning off of the flashing beacon The simultaneous activation of all the arrows a few seconds after the operator climbs off (hazard lights) (4 -5 - 6 - 7) is designed to sig- the platform with the truck turned on. nal an emergency situation due to a malfunc- tion or other reason: Automatic turning on again of the flashing...
  • Page 101: Lithium-Ion Battery (Li-Ion)

    Overview Options and variants Lithium-ion battery (Li-Ion) Lithium-ion batteries are provided as an option found in the lithium-ion battery instruction instead of standard batteries. A description of manual, supplied separately. and information on their operation can be 45878043344 EN - 11/2021 - 12...
  • Page 102: Fleetmanager (Option)

    Overview Options and variants FleetManager (Option) FleetManager is optional and can be fitted on in the FleetManager specific instruction man- the truck in several versions. A description of ual, supplied separately. and information on its operation can be found 45878043344 EN - 11/2021 - 12...
  • Page 103: Foldaway Step (Option)

    Overview Options and variants Foldaway step (option)  The foldaway step is optional and allows the operator to occasionally climb on the step to increase the picking height. DANGER Risk of crushing fingers! See label (2) While opening (from A to B) and closing (from B to A) the foldaway step, keep fingers away from hinges DANGER Risk of injury to the operator! Close the step after...
  • Page 104: Battery Electrolyte Level Indicator Led (Optional)

    Overview Options and variants Battery electrolyte level indicator  LED (optional) There are two versions of the LED: 1) Located on the battery ● 2) Located next to the battery plug. ● The LED indicates whether it is necessary to top up the distilled water in the battery.
  • Page 105: Cab (Optional)

    Overview Options and variants Cab (optional)  The tow tractor may be equipped with a cab (1). The cab can be supplied with or without plas- tic side doors (4) for protection against bad weather. The doors close and open by means of special hinges that slide along the perimeter of the doors.
  • Page 106 Overview Options and variants General warnings for using trucks with a WARNING Risk of accident Ensure that the windscreen and windows are always kept clean and in good condition to maintain visibility. NOTE Before using the windscreen wiper, check that the tank contains washer fluid.
  • Page 107: Lock Lever For Competitor Batteries (Optional)

    Overview Options and variants Lock lever for competitor batter-  ies (optional) The battery lock lever is optional and is used to lock the various types of battery. The lock can be used with various types of battery by adjusting the fastening. DANGER Risk of damage to the lever and the battery! If, when closing the lever (1), you encounter any...
  • Page 108 Overview Options and variants To lock the lever: Place the palm of your hand against it (3) ● and push (C) the lever until it is fully locked (B). Check that the lever is completely and cor- ● rectly fitted in its seating on the chassis. Close the battery hood.
  • Page 110: Authorised And Safe Use

    Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers designed for this purpose, as well as for placing pallets into and removing pallets from stock.
  • Page 111 Authorised and safe use path in front. Travel in the opposite direction when transporting goods that impair visibility. WARNING Driving while seated is allowed only in the correct po- sition on the relevant optional seat (where present) Driving the truck while sitting on any other part of the truck is forbidden Please remember the following: Drive the truck in the correct position as de-...
  • Page 112 Authorised and safe use Danger area DANGER Risk of injury! There is a risk of physical injury in- side the danger area. The danger area is the area in which people are in danger from the forklift truck move- ments, from its work equipment and from its load lifting devices (e.g.
  • Page 113 Authorised and safe use Hazards Hazards on the traffic routes must be signalled by standard road signs or possibly by addition- al warning notices. 45878043344 EN - 11/2021 - 12...
  • Page 114: Order Picker Trucks: Description Of Intended Use

    Authorised and safe use Order picker trucks: Description of intended use The order picking trucks described in this erator is in danger of colliding with the metal manual are ideal for picking up and depositing cross piece at the entrance to the shelving. goods manually from the aisles and/or shelves of the warehouse (picking).
  • Page 115: Forklift Use In Cold-Storage Rooms

    Authorised and safe use Forklift Use in Cold-Storage Rooms. A truck specifically equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at tem- atures below +5°C. peratures below -5°C and it is taken outside the cold- storage room, let it stand either for a sufficiently long A truck equipped for working in cold climates time to allow any condensation to evaporate (at least...
  • Page 116: Transporting And Lifting The Truck

    Transporting and lifting the truck Transporting and lifting the truck Transporting the truck  The forklift is normally transported by road and rail. If the forklift's dimensions exceed the max. clearance size allowed, it is transported disassembled. The sales network is in charge of the disassembly and reassembly opera- tions.
  • Page 117: Loading And Unloading The Truck

    Transporting and lifting the truck Loading and unloading the truck To load and unload the truck, use a loading DANGER bridge or a lift (with a slope and structural The rope slings should be long enough so as to not strength that are compatible with the perform- graze the casings or any additional equipment dur- ance and weight of the truck as stated by the...
  • Page 118: Loading And Unloading The Truck - Specific Additional Notes For The Ltx-Ff Model

    Breaking-In Loading and unloading the truck  — Specific additional notes for the LTX-FF model For lifting with a crane or a bridge crane, this truck model is not equipped with suitable eye- lets on the fork side for inserting the rope sling for lifting.
  • Page 119: Sequence To Follow For Using The Truck

    Sequence to follow for using the truck Sequence to follow for using the truck Meticulously perform the mandatory safety Position yourself correctly in the driving seat ● ● checks before use (see list of checks on the (see the relevant instructions on correct following pages).
  • Page 120: Checks And Actions Prior To Commissioning

    Checks and actions prior to commissioning Checks and actions prior to commissioning List of checks before use Check that all of the hoods and protective WARNING ● guards are present and check that they are Damage or other faults on the truck or attachments correctly mounted (special equipment) can result in accidents.
  • Page 121 Checks and actions prior to commissioning only to be carried out if lead batteries are The chains must be undamaged and must ● used) be evenly and adequately tensioned (where present) The operator must be qualified to drive the ● truck The operator must be able to reach The mast's protective screen must be intact ●...
  • Page 122: Checking And Refilling The Windscreen Washer Tank (Only Present On Version With Cab)

    Checks and actions prior to commissioning Checking and refilling the wind-  screen washer tank (only present on version with cab) CAUTION Temperatures close to zero may damage the wind- screen washer system. – Always use washer fluid that contains anti-freeze. The windscreen washer tank for the front and rear windscreen is located behind the operator seat backrest (1).
  • Page 123: Ergonomic Dimensions

    Ergonomic dimensions Ergonomic dimensions From the correct driving position, operators necessary to ensure that the work equipment must be able to reach and operate all the con- made available to workers in the undertaking trols in the truck and also the safety/emergen- or establishment is suitable for the work to be cy devices.
  • Page 124: Optional Driver's Seat Adjustments

    Optional driver's seat adjustments Optional driver's seat adjustments Safety guidelines for driver's seat adjustment work (described in the following sections) WARNING Never make adjustments while driving, as this may cause you to lose control of the truck. Do not make adjustments when the truck is switched on, to avoid inadvertently activating the truck con- trols.
  • Page 125: Height-Adjustable Steering Wheel (Option)

    Optional driver's seat adjustments Height-adjustable steering wheel  (option) The optional height-adjustable steering wheel can be individually tailored to the height of the driver and ensures an ergonomic operator po- sition Procedure for adjusting the height of the steer- ing wheel: Unscrew the knob (1) by turning it anti- ●...
  • Page 126: Height-Adjustable Standard Seat Backrest (Option)

    Optional driver's seat adjustments Height-adjustable STANDARD seat backrest (option) The height-adjustable seat backrest is optional and allows the operator to adjust the seat backrest according to their height to improve driving ergonomics. DANGER Risk of injury to the operator! The operator must remain inside the truck. Putting your hands, arms, legs etc.
  • Page 127: Height-Adjustable Slim Seat Backrest (Option)

    Optional driver's seat adjustments Height-adjustable SLIM seat backrest (option) The height-adjustable seat backrest is optional and allows the operator to adjust the seat backrest according to their height to improve driving ergonomics. DANGER Risk of injury to the operator! The operator must remain inside the truck. Putting your hands, arms, legs etc.
  • Page 128: Foldaway Seat (Option)

    Optional driver's seat adjustments Foldaway seat (option) 2368 The foldaway seat is optional and allows the DANGER operator to drive while seated. Risk of injury to the operator! To open the seat, turn the seat manually ● The operator must remain inside the confines of the from (A) to (B).
  • Page 129 Optional driver's seat adjustments The seat is height-adjustable to improve oper- CAUTION ator ergonomics: Seat operation To raise the seat, push the toggle lever (4) ● With the seat fully closed (A), the operator must drive upwards (C) and, at the same time, pull the the truck standing on the platform.
  • Page 130: Adjusting The Sprung Operator Platform (Optional)

    Optional driver's seat adjustments Adjusting the sprung operator  platform (optional) To improve driving comfort and to reduce the vibrations felt by the operator, adjust the pres- sure in the damping system in accordance with the weight of the operator. Use a suitable compressor and adjust the pressure using the valve (1).
  • Page 131: Climbing On And Off The Truck

    – The operator must not climb down when the truck seat backrest with one hand. is still moving. The operator must only climb down when the truck has come to a complete stop. Do not jump into or out of the truck. Always climb on- CAUTION to the truck in a forwards motion.
  • Page 132: Drive Modes And Positions

    Drive modes and positions Drive modes and positions Drive modes and positions Driving in pedestrian mode, with the operator The following drive modes and positions may on the ground alongside the truck: be used for the truck (depending on the op- tions chosen at the time of purchase).
  • Page 133: Driving Position With The Operator On Board The Truck

    Drive modes and positions Driving position with the operator on board the truck General information for driving with the DANGER operator on board the truck Disabling or tampering with protective and safety devices is strictly prohibited. The operator should drive the truck using the The mat (1) that detects the presence of the operator controls located on the steering wheel and on must function correctly.
  • Page 134 Drive modes and positions Operator SEATED on the truck seat For the version with a folding seat (optional), as well as standing on board the truck, the op- (optional) erator may also sit on board the truck. The correct driving position is: Operator seated on the seat on board the ●...
  • Page 135: Operator Position And Driving Mode With Operator On The Ground Next To The Truck: Using Seat Backrest Controls (Optional Feature)

    Drive modes and positions Operator position and driving mode with operator on the ground next to the truck: using seat backrest controls (optional feature) Types of travel controls installed on the NOTE backrest (where present on the truck) The buttons (9), or alternatively the buttons ●...
  • Page 136 Drive modes and positions Using the travel controls with the opera- Images (A) and (B) show the operator's posi- tion in both directions of travel. tor on the ground in pedestrian mode DANGER Risk of injury (see the labels in C). With both feet on the ground, push the travel con- trols, keeping both your feet and your body at a safe distance from the edge of the truck to avoid crushing...
  • Page 137: Ground Alongside The Truck

    Drive modes and positions Driving using the steering wheel controls (optional feature) with the operator on the ground alongside the truck Precautions for use Indicator lights (F1) and (F2) 2392 2409 The indicator lights (F1) and (F2) are off ● when driving with the operator on board the truck The indicator lights (F1) and (F2) flash...
  • Page 138 Drive modes and positions Forward travel with the operator on the NOTE ground alongside the truck The truck will move in direction (A) or (B) only if you use a single travel control on the steer- ing wheel. The truck will NOT move if both steering wheel travel controls are used at the same time.
  • Page 139 Drive modes and positions Reverse travel with the operator on the Position yourself correctly on the ground ● alongside the truck (Y) ground alongside the truck Grip the steering wheel sideways using the ● hand closest to the truck Turn the travel control that is closest to the ●...
  • Page 140: Stopping The Truck In Emergencies

    Stopping the truck in EMERGENCIES Stopping the truck in EMER-  GENCIES In an emergency, the power supply to all func- tions on the truck can be shut down through the emergency stop button. CAUTION The EMERGENCY stop button should be activated only and exclusively when absolutely necessary.
  • Page 141: On/Off Systems

    On/off systems On/off systems List of on/off systems The truck can be fitted with one of the follow- ing on/off systems: Using a key ● I = To switch on the truck 0 = To switch off the truck Using a numerical keypad (Pin Code) ●...
  • Page 142: On/Off Key

    Switching on and off the truck using the key is only permitted when the truck is stationary. It is forbidden to turn off the truck using the key when the truck is still moving. For emergency shutdown, you must only use the special emergency stop but- ton.
  • Page 143: Numeric Keypad - Start-Up Using A Pin (Option)

    On/off systems Numeric keypad — Start-up using a PIN (option) SWITCH ON (operating mode) Faulty key or incorrect code SWITCH OFF and awaiting code Delay of automatic switch-off Programming mode active OPERATING MODE Operation Warning ○ red off ● continuous (by de- green (1)(correct PIN) default PIN...
  • Page 144 On/off systems PROGRAMMING MODE — to be carried out with the truck switched off (2) To reactivate the default Restoring the ini- administrator code tial administrator (00000000), please con- code tact your agent or near- est dealer. The power supply ●...
  • Page 145: Driving

    Driving Driving Truck travel Decelerating and stopping the truck The following section describes the systems ● for braking and stopping the truck using the steering wheel controls (1 and 2) ( C hapter ⇒  "Truck brake systems", Page 136 ). NOTE When both travel controls (1) and (2) are ●...
  • Page 146: Truck Brake Systems

    Driving Truck brake systems in the opposite direction to the direction of WARNING travel The condition of the floor surface considerably af- When driving the truck, turn the travel con- ● fects the braking distance of the truck. trol beyond the neutral position in the oppo- A slippery floor will increase the braking distance of site direction to the truck's direction of trav- the truck.
  • Page 147 Driving Service braking During travel, press the button (3) for serv- ● ice braking. The truck will decelerate very sharply to a stop. NOTE Service braking stops the truck even with ● the travel controls turned To resume travel after stopping the truck ●...
  • Page 148: Reversing The Direction Of Travel

    Driving Reversing the direction of travel Reverse direction without a load on the CAUTION forks The operator must regulate the travel control by adapting truck braking to the type of load being car- To reverse direction when travelling without ● ried in order to avoid losing the load.
  • Page 149: Speed Restrictions

    Standard speed limitations duced proportionally to the weight of the load On the OPX 20 / 25 and OPX 20 / 25 PLUS carried on the forks; the greater the weight, ●...
  • Page 150 Driving Aftersales speed limitations NOTE The following may be present on or added to Contact the manufacturer's authorised techni- the truck: cal service centre for more information. Additional limitations on the driving speed of ● the truck. Stricter speed limitations than the standard ●...
  • Page 151: Steering

    Driving Steering The steering wheel is used to steer. The im- NOTE age above shows: Before changing direction, always check the (1) steering wheel in neutral position ● surrounding area and consequently that it is (2) steering wheel turned fully anti-clock- ●...
  • Page 152 Driving To turn during travel: WARNING When the steering wheel is turned anti- ● To facilitate driving, the truck automatically reduces clockwise (G) in forward travel (A), the truck the speed when cornering. turns towards (C) Despite this automatic feature, the operator must ad- When the steering wheel is turned anti- ●...
  • Page 153: Parking And Stopping The Truck

    Driving Parking and stopping the truck Park in pre-arranged and designated areas. DANGER ● Lower the forks to the ground (if present) ● Never leave the truck with the forks raised (if Switch off the truck: present), whether loaded or not. ●...
  • Page 154: Mobile Platform

    Mobile platform Mobile platform General precautions for using the mobile platform (where present) DANGER Risk of falling from the platform Do not step off the truck when the platform is raised and the truck is moving. The operator must step off the truck only after fully lowering the platform and when the truck is at a standstill.
  • Page 155: (Opx20/25) (Opx 20/25 Plus): Using The Mobile Platform (Where Present)

    Mobile platform (OPX20/25) (OPX 20/25 PLUS): Using the mobile platform (where present) WARNING The buttons in the illustration may have different po- sitions depending on the version. Pay attention to the symbol on the button itself. Description W10380 NOTE The following controls are active with the ●...
  • Page 156 Mobile platform Operating the truck with the platform raised - Press the key (2) with your fingers. Re- lease the key to stop the platform at the po- When the steering wheel travel controls are ● sition reached. used with the platform raised, the truck will - Press the coloured area (3) of the platform move in the chosen direction at a reduced with your foot twice consecutively and hold.
  • Page 157: (Opx-L12 / L16 / L20 / L20S) (Opx-D20): Using The Mobile Platform (Where Present)

    Mobile platform (OPX-L12 / L16 / L20 / L20S) (OPX-D20): Using the mobile platform (where present) Precautions for use 2510 WARNING Limits of use Before raising the platform to more than 300 mm from the ground, check that the forks are at a height of less than 300 mm from the ground.
  • Page 158 Mobile platform Raising the mobile platform Lowering the mobile platform When the button (1) is pressed, the mobile The platform can be lowered in the two ● ● platform rises to the maximum height ways outlined below: Movement of the mobile platform can be - Press the key (2) with your fingers.
  • Page 159: Oxv: Using The Mobile Platform (Where Present)

    Mobile platform OXV: Using the mobile platform (where present) Description 2512 2513 NOTE The following controls are active with the ● truck switched on and with the operator standing on board the truck in the correct working position Platform lifting When the button (1) is pressed, the mobile ●...
  • Page 160 Mobile platform Operating the truck with the platform raised - Press the pedal (3) on the platform with your foot. Remove your foot from the pedal When the steering wheel travel controls are ● (3) to stop the platform at the desired posi- used with the platform raised, the truck will tion.
  • Page 161: Moving The Load

    Moving the load Moving the load Safety guidelines for handling loads General rules DANGER Before picking up the load, make sure that its di- WARNING mensions and weight fall within the truck specifica- tions, as indicated in the "TECHNICAL DATA" Closely observe the following instructions before chapter.
  • Page 162: Checks To Be Carried Out Before Lifting A Load

    Moving the load Checks to be carried out before lifting a load WARNING Never exceed the capacity of the truck. This capacity is based on the centre of gravity and the lift height of the load. Comply strictly with the capacity designation plates and labels! Never exceed the maximum loads shown! Otherwise, the stability of the truck can no longer be guaranteed.
  • Page 163: Using The Backrest Fork Controls (Where Present)

    Moving the load Using the backrest fork controls (where present) Types of fork controls installed on the backrest (where present on the truck) The fork controls installed on the backrest vary according to the model of truck: The controls and relevant symbols ●...
  • Page 164 Moving the load Using the fork controls with the operator Using the backrest fork controls with the on board on the platform operator on the ground next to the truck 2388 2391 The image (A) shows the position of the oper- The image (B) shows the position of the oper- ator on board the truck when using the back- ator when using the backrest fork controls...
  • Page 165 Moving the load - The forks will lower as shown by the sym- Lowering the forks for trucks WITHOUT lift bol (6). Release the key to stop the forks at mast the required height. The controls for lowering the forks (4) DO ●...
  • Page 166: Using Additional Fork Controls (Only For Model Ltx Ff)

    Moving the load Using additional fork controls (only for model LTX FF) 2419 Fork upward tilt button "LiftRunner" trailer lifting/lowering control. Fork downward tilt button The control is optional and described in sec- Fork opening button tion Fork closing button DANGER NOTE Stepping onto the forks is forbidden!
  • Page 167 Check that the forks are fully open before beginning same time is forbidden. travel. If the forks are not completely open, the travel of the truck is still enabled but with automatically re- The following controls are explained below: duced travel speed. Fork lifting and lowering is only enabled with the forks completely open.
  • Page 168 Moving the load "LiftRunner" trailer lifting/lowering con- trol (5) The control is optional and described in sec- tion C hapter "Introduction to LiftRunner ⇒  (where present)", Page 179 . 45878043344 EN - 11/2021 - 12...
  • Page 169: Taking Up Load

    Moving the load Taking up load – Approach the load with caution and with as ted far enough in that the load is resting much precision as possible. against the fork carriage. The load centre of gravity must be centred between the forks. –...
  • Page 170: Transporting Loads On The Forks

    Moving the load Transporting loads on the forks  As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loads at once is only authorised: If the safety requirements are met ● On the orders of the supervisor in charge ●...
  • Page 171: Depositing A Load On The Ground

    Moving the load WARNING – Lower/lift the fork carriage enough to detach the fork from the ground. The load must not be raised too high as it may block visibility to the rear. If the load blocks visibility to the rear, a second operator must walk closer to the truck and act as a guide when reversing.
  • Page 172: Driving On Slopes

    Moving the load Driving on slopes Instructions CAUTION Before approaching a slope with the truck, the In certain cases, driving with the forks pointing to- wards the top of the slope is permitted, even if the operator must check and verify the following: truck is not loaded.
  • Page 173 Moving the load Using the truck on the loading bridge You must drive onto the loading bridge slowly and carefully. and inside a container The operator must check that the vehicle to be loa- DANGER ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress Risk of accident created by the truck.
  • Page 174: Load Back Rest With Vertical Pallet Hook (Optional)

    Moving the load Load back rest with vertical pal-  let hook (optional) Hand protective guard (L): Do not remove the guard ● Before using the truck, check that there is a ● protective guard and that this guard is intact The system allows you to transport empty pal- lets in a vertical position in the following two ways:...
  • Page 175 Moving the load Push the bar (G) downwards (A) to raise ● clamps (D) and (E) Position the pallet in the position defined (2) ● and clamp it between the clamps (E), pull- ing the bar (G) towards (B) CAUTION Risk of crushing hands and feet While moving the bar (G) towards (A) or (B), keep your hands away from the clamps (D - E) of the pal-...
  • Page 176: Handling Trailers

    Handling trailers Handling trailers Towing trailers NOTE The following paragraphs describe how to use the towing hook. The pulling force of the towing hook and the truck The nominal pulling force when towing is the nominal pulling force indicated on the identifi- cation plate of the tow tractor.
  • Page 177 Handling trailers Towing: Safety guidelines DANGER Risk of injury DANGER Position yourself in a safe place or in a marked area Risk to life for hitching or unhitching the trailer. During this hitch- ing or unhitching work, the driver cannot be clearly Hitching or unhitching a trailer on an incline is strictly seen by other forklift operators: There is a risk of im- prohibited.
  • Page 178: Towing The Trailer

    Handling trailers Towing the trailer  CAUTION Follow the requirements Trailers are not required to be fitted with a brake for loads weighing less than 2.5 tonnes. For loads weighing more than 2.5 tonnes, all trailers must be fitted with brakes. On ramps, always use trailers fit- ted with brakes.
  • Page 179: Coupling The Trailer

    Handling trailers tractor forwards to eliminate the play in the trailer connections. Then accelerate gradu- ally up to the desired speed. – When approaching your destination, reduce your speed in advance to ensure that the tow tractor and the trailers stop. A sudden stop could cause the load to overturn and the trailers could close in on themselves.
  • Page 180: Single-Position Or Multi-Position Tow Coupling

    Handling trailers Single-position or multi-position tow coupling DANGER Risk of accident. If the trailer coupling pin comes out or is damaged during towing, the load will be released and it will no longer be possible to control Only use the original coupling pins for the trailer, af- ter checking that they are in good condition.
  • Page 181 Handling trailers Coupling the tow tractor and the trailer  – Pull out the extension (1) or the towing pin (2) depending on the version of the hook present on the truck. – Reverse the tow tractor slowly. DANGER Nobody should stand between the tow tractor and the trailer during the approach.
  • Page 182: Automatic-Closure Towing Hook

    Handling trailers Automatic-closure towing hook Types of automatic-closure towing hook Two types of automatic-closure towing hook can be installed on the tow tractor: Standard automatic-closure towing hook ● Automatic-closure towing hook with remote ● operating lever Both types are described below. General safety precautions when using the automatic-closure towing hook WARNING...
  • Page 183 Handling trailers Coupling the tow tractor and trailer (au-  tomatic-closure towing hook with re- mote operating lever) – Open the locking pin of the towing hook by manually moving the remote operating lever (1) from (A) to (B). – Secure the trailer against moving with wheel chocks or the trailer brake.
  • Page 184: Loading Trailers

    Handling trailers Coupling the tow tractor and trailer  (standard automatic-closure towing hook) – Turn the lever (3) upwards (C). – As shown on the label (6), the red pin pro- trudes from the seating to indicate that the hook is not locked. Do not place hands, feet or any other parts of your body in the hook! –...
  • Page 185 Handling trailers DANGER Risk of accident – Never exceed the maximum loads shown! These values apply to compact and homogeneous loads – It is not permitted to incorrectly load or climb onto the trailer. – Make sure that the loads are evenly distrib- uted in the trailer, and check that they are properly secured.
  • Page 186: Using The Version With Rear Load Bed Ltx-T

    Handling trailers Using the version with rear load bed LTX-T Transporting loads on the rear load bed  CAUTION Ensure that the loading weight does not exceed the capacity of the truck. – The maximum load that can be transported on the rear load bed is 600 kg.
  • Page 187 Handling trailers DANGER Risk of injury Safety shoes must be worn. Transporting people is strictly prohibited. DANGER Risk of loss of stability. When approaching a corner or driving on wet surfa- ces, it is essential to slow down. Adapt your driving to the load being transported and its dimensions.
  • Page 188 Handling trailers To close the hood (1), follow these steps: Position yourself to the side of the truck ● Place a hand in the handle (2) or (3) ● Choose the closest handle to the side of the truck the you are on Close the lock (5) by turning it towards (D) ●...
  • Page 189: Liftrunner (Optional)

    LiftRunner (optional) LiftRunner (optional) Introduction to LiftRunner (where present) TheLiftrunner system is optional. This system NOTE allows the operator to lift and lower the trailer after connecting the trailer to the tow tractor in Information about trailers and the Liftrunner an appropriate manner.
  • Page 190 LiftRunner (optional) Hydraulically controlled LiftRunner system (if present) Connecting the trailer to the LiftRunner CAUTION system Only use suitable trailers that have been authorised by the truck manufacturer. Strictly adhere to the instructions provided by the trailer manufacturer. The Liftrunner system is optional. This system allows the operator to lift and lower the trailer after adequately connecting the trailer to the tow tractor.
  • Page 191 LiftRunner (optional) Operation – Turn the switch to (A) to turn on the system for lifting and lowering trailers. – Turn the switch to (B) to turn off the system for lifting and lowering trailers. There are two types of operation: Lifting and lowering the trailers AUTOMATI- ●...
  • Page 192 LiftRunner (optional) – Climb down from the tow tractor and dis- from the quick-release coupling (1) at the connect the hydraulic fitting of the trailer rear of the tow tractor. 45878043344 EN - 11/2021 - 12...
  • Page 193 LiftRunner (optional) Electrically controlled LiftRunner system (where present) Information about the power socket for Lif- CAUTION tRunner present on the truck: Only use suitable trailers that have been authorised 85 A for power contacts and 14.5 A for con- ● by the truck manufacturer.
  • Page 194: Charging The Battery

    Charging the battery Charging the battery Accessing the battery for trucks  WITHOUT a mobile platform Park the truck in a suitable area Turn off the truck DANGER Risk of crushing hands Do not put your hands under the battery hood (1). Keep your hands away from the closing points be- tween the hood and the chassis.
  • Page 195 Charging the battery Accessing the battery for trucks with a mobile platform (optional) cess hood (2) and, at the same time, pull the hood towards (B) until the hood is fully open – Open the battery hood (3) as described be- low: 2393 Push the toggle lever (4) inside the slot (C) to...
  • Page 196: Charging The Lead Battery

    Charging the battery Charging the lead battery Access the upper part of the battery, open CAUTION ● the battery hood and hold the hood open. Charge the battery with the truck turned off and the Connect the battery outlet to the battery ●...
  • Page 197: Recharging The Battery Using The On-Board Battery Charger (Optional)

    Charging the battery Recharging the battery using the on-board battery charger (optional) Instructions: CAUTION Charge the battery with the truck turned off, the start key removed and the battery hood open. no battery DANGER charging The battery must be charged in rooms that comply end of charge with applicable regulations.
  • Page 198 Charging the battery After fully charging the battery (LED with rectly position the plug in its housing, being ● light green), remove the plug from the bat- careful not to trap the cables tery charger from the mains socket. Cor- Close the battery hood ●...
  • Page 199: Maintenance

    Maintenance...
  • Page 200: General Information

    Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the times indicated and using the consumption Contact the authorised service network for a materials provided for that purpose, as speci- maintenance contract appropriate to your fork- lift.
  • Page 201: Maintenance - 1000 Hours

    Maintenance Maintenance - 1000 hours Maintenance - 1000 hours At operating hours Carried 1.000 2.000 4.000 5.000 7.000 8.000 11.000 13.000 14.000   Note ▲ = Every 1000 hours or at least every 12 months (whichever comes first), unless local regulations require more frequent intervention.
  • Page 202 Maintenance Maintenance - 1000 hours At operating hours Carried 1.000 2.000 4.000 5.000 7.000 8.000 11.000 13.000 14.000   Hood Battery hood: check that it is working correctly and check the resistance of the gas spring that supports the hood Rear load bed hood: check that it is working correctly and check the resistance of the gas spring that supports the hood (for LTX-T only) Electrical system...
  • Page 203 Maintenance Maintenance - 1000 hours At operating hours Carried 1.000 2.000 4.000 5.000 7.000 8.000 11.000 13.000 14.000   Gas spring: check the pressure calibration Gas spring: check that it is operating correctly Towing hook (if present) Check that the towing hook is correctly mounted Check that the system to lock/unlock the towing hook operates correctly Check and lubricate the automatic towing hook Sprung platform (if present)
  • Page 204: Maintenance - 3000 Hours

    Maintenance Maintenance — 3000 hours Maintenance — 3000 hours Carried At operating hours 3.000 6.000 9.000 12.000 15.000   Note Perform all maintenance work every 1000 hours Hydraulic system Replace hydraulic oil and hydraulic oil filter Maintenance of the lift mast (if present) 45878043344 EN - 11/2021 - 12...
  • Page 205: Maintenance - 10,000 Hours

    Maintenance Maintenance — 10,000 hours Maintenance — 10,000 hours Carried At operating hours 10.000 20.000   Note Perform all maintenance work every 1000 hours Drivetrain Replace the reduction gear unit oil 45878043344 EN - 11/2021 - 12...
  • Page 206: Regular Service

    Maintenance Regular Service Regular Service Cleaning the Forklift Cleaning depends on the type of use and the CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck.
  • Page 207: Maintenance As Required

    Maintenance Maintenance as required Maintenance as required Preparation Maintenance personnel The battery may only be changed by specially trained personnel, in accordance with the manufacturer's instructions for the battery, the battery charger and the truck. The mainte- nance instructions for the battery must be ob- served.
  • Page 208 Maintenance Maintenance as required WARNING The weight and size of the battery influence the sta- bility of the truck. The new battery must comply with the weight shown on the truck identification plate. Install the battery precisely and in accordance with technical regula- tions.
  • Page 209: Unlocking The Battery (Before Replacing The Battery)

    Maintenance Maintenance as required Unlocking the battery (before re- placing the battery) Before replacing the battery: Open the hoods to access the battery, as ● explained in Chapter 4 Unlock the battery as explained below. ● There are two versions of the battery lock: Standard battery lock Battery lock for the version with a mobile platform...
  • Page 210 Maintenance Maintenance as required Unlocking the battery in the truck ver-  sion with a mobile step plate Push the pin (5) towards (E) to unlock the bat- tery. If necessary, replace the battery as ex- plained in the relevant section. 2394 45878043344 EN - 11/2021 - 12...
  • Page 211: Battery Replacement With Removal From The Top

    Maintenance Maintenance as required Battery replacement with remov- al from the top – Insert the rope sling hooks into the appro-  priate battery slots. Hook the battery (4) on- to the lifting crane (3) using the slots provi- ded on the sides of the battery. –...
  • Page 212: Replacing The Battery With Side Removal

    – Place the manufacturer-approved battery  side-removal roller unit next to the truck; po- sition it so that it is still and stable; adjust the height of the roller unit so that it is level with the underside of the battery at the bat-...
  • Page 213 The roller unit must be positioned so that it is still and stable. The battery to be inserted must be level with the underside of the bat- tery.
  • Page 214 Maintenance Maintenance as required Removing the battery from the outer roller unit using a crane – After positioning the battery on the roller  unit (2), if you wish to lift it and remove it us- ing a crane, you must heed the warnings below.
  • Page 215: Fuses

    Maintenance Maintenance as required Fuses  NOTE This section is for information purposes only and does not authorise the operator to carry out maintenance on the electrical system. DANGER Using the wrong fuses can result in short circuits. Before carrying out any operations on the electrical system, turn off the truck power supply by discon- necting the connector Before replacing the fuse, eliminate the cause that...
  • Page 216: Decommissioning

    Maintenance Decommissioning Decommissioning General Information The operations to be performed for "Tempora- ry decommissioning" and "Permanent de- commissioning" are listed in this chapter. 45878043344 EN - 11/2021 - 12...
  • Page 217: Forklift Towing

    Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission Remove the battery and put it in a room The following operations must be performed ●...
  • Page 218: Permanent Putting Out Of Commission (Demolition)

    Maintenance Decommissioning Permanent Putting Out of Commission (Demolition) The forklift must be demolished in compliance DANGER with local legislation. Contact the authorised Disassembly of the forklift for scrapping is extreme- service network or authorised companies to ly hazardous. scrap the forklift according to local legislation. ENVIRONMENT NOTE In particular, batteries, fluids (oils, fuels, lubri- cants, etc, electrical and electronic compo-...
  • Page 219: Technical Data

    Technical data...
  • Page 220: Datasheet (Vdi): Opx

    Technical data Datasheet (VDI): OPX Datasheet (VDI): OPX OPX 20 and OPX 25 datasheet (VDI) X min A st 2346 OPX 20 OPX 25 1.3 Drive Electric Electric 1.4 Operator type Stand-on Stand-on 45878043344 EN - 11/2021 - 12...
  • Page 221 Technical data Datasheet (VDI): OPX OPX 20 OPX 25 1.5 Rated capacity/rated load Q (t) 1.6 Load centre distance 1200 1200 (mm) Load distance, centre of drive 1615 1615 axle to fork (mm) 1.9 Wheelbase 2717 2717 (mm) Service weight (including bat-...
  • Page 222 Technical data Datasheet (VDI): OPX OPX 20 OPX 25 Overall length 3680 3680 (mm) Length to face of forks 1290 1290 (mm) Overall width (mm) s/e/l Fork dimensions 61 (78 max)/172/2390 61 (78 max)/172/2390 (mm) Fork-carriage width (mm) Distance between fork-arms...
  • Page 223 Technical data Datasheet (VDI): OPX OPX 20 OPX 25 Battery voltage / nominal ca- V/Ah 24/345 - 465 24/345 - 465 pacity K 6.5 Battery weight ± 5 % Energy consumption according kWh/h 0.45 0.48 to DIN EN 16796 6.6.
  • Page 224 Technical data Datasheet (VDI): OPX OPX 20 / 25 / 20 Plus / 25 Plus fork overview (a) (b) 1907 1190 1005 2107 1450 1265 2367 push 1650 1465 2567 1650 1105 2207 1800 1615 2717 2150 1100 1605 2707...
  • Page 225 Technical data Datasheet (VDI): OPX pallet 800 x l 2940 2688 3383 length- ways (l = 2 x c) pallet 800 x l 2940 2330 3295 length- ways (l = 2 x c) pallet 800 x l 3090 2837 3505 length- ways (l = 2 x c)
  • Page 226 +108 mm (e)long wheel base suitable for picking up 3 Euro pallets crossways (f) short wheel base suitable for picking up 2 Euro pallets lengthways OPX 20 / 25 / 20 Plus / 25 Plus geometric gradeability tray tray tray...
  • Page 227 Technical data Datasheet (VDI): OPX 11,2 10,7 990 500 805 pull (a) due to manufacturing and assembly toler- ances, it is recommended to foresee a de- crease in the nominal values of not less than 45878043344 EN - 11/2021 - 12...
  • Page 228 Technical data Datasheet (VDI): OPX OPX 20 Plus and OPX 25 Plus datasheet (VDI) X min A st 2346 OPX 20 Plus OPX 25 Plus Drive Electric Electric Operator type Stand-on Stand-on Rated capacity/rated load Q (t) 45878043344 EN - 11/2021 - 12...
  • Page 229 Technical data Datasheet (VDI): OPX OPX 20 Plus OPX 25 Plus Load centre distance 1200 1200 (mm) Load distance, centre of drive axle to 1615 1615 fork (mm) Wheelbase 2720 2720 (mm) Service weight (including battery) 1218 1243 Axle loading, laden front/rear...
  • Page 230 Technical data Datasheet (VDI): OPX OPX 20 Plus OPX 25 Plus 4.21 Overall width (mm) s/e/l 61 (78 max)/ 61 (78 max)/ 4.22 Fork dimensions (mm) 172/2390 172/2390 4.24 Fork-carriage width (mm) 4.25 Distance between fork-arms 520 (540/560/670) 520 (540/560/670) (mm) 4.31...
  • Page 231 1% (12) with 1000 kg on mast and 1000 kg on ini- tial lift at max initial lift height OPX 20 / 25 / 20 Plus / 25 Plus fork overview (a) (b) 1907 1190...
  • Page 232 1200 1615 2717 pull bar 2900 1500 2125 3227 3100 1600 2125 3227 OPX 20 / 25 / 20 Plus / 25 Plus fork overview load condi- tion of aisle width 1 pallet 1000 x 2280 2034 2885 1200 cross-...
  • Page 233 Technical data Datasheet (VDI): OPX pallet 800 x l 3440 2827 3792 lengthw ays (l = 2 x c) pallet 800 x l 3440 2598 3766 length- ways (l = 2 x c) 3 pallet 800 x 3680 3065 4122 1200 cross- ways...
  • Page 234 +108 mm (e)long wheel base suitable for picking up 3 Euro pallets crossways (f) short wheel base suitable for picking up 2 Euro pallets lengthways OPX 20 / 25 / 20 Plus / 25 Plus geometric gradeability tray tray tray...
  • Page 235 Technical data Datasheet (VDI): OPX pull (a) due to manufacturing and assembly toler- ances, it is recommended to foresee a de- crease in the nominal values of not less than 45878043344 EN - 11/2021 - 12...
  • Page 236 Technical data Datasheet (VDI): OPX OPX-D 20 datasheet (VDI) X min A st 2347 OPX-D 20 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) 2.0 (1.0 on main lift) Load centre distance c (mm) 45878043344 EN - 11/2021 - 12...
  • Page 237 Technical data Datasheet (VDI): OPX OPX-D 20 Load distance, centre of drive axle to fork x (mm) 944/816 (3)(4) Wheelbase y (mm) 2260/2132 Service weight (including battery) 1476 Axle loading, laden front/rear 1278/2198 Axle loading, unladen front/rear 1024/452 Tyres Polyurethane Tyre size, front 254 x 102 Tyre size, rear...
  • Page 238 Technical data Datasheet (VDI): OPX OPX-D 20 Aisle width for pallets 800 x1200 crossways 4.34.2 forks raised (mm) (3) (4) 4.35 Turning radius (mm) 2440/2313 Travel speed laden/unladen km/h 9/12 5.1.1 Travel speed laden/unladen,backwards km/h 8/11 Lift speed laden/unladen 0.15/0.25 Lowering speed laden/unladen 0.19/0.25 8%/15%...
  • Page 239 Technical data Datasheet (VDI): OPX (10) for the geometric limit on unrounded edge slope, see table below (11) in bracket: minimum geometric limit on unrounded edge slope without or with foot guard (if different); due to manufacturing and assembly tolerances, it is recommended to foresee a decrease in the nominal values of not less than 1% (12) with 1000 kg on mast and 1000 kg on ini-...
  • Page 240 Technical data Datasheet (VDI): OPX with lift- ing plat- form 2250 lowered with pallet holder (a) with increased height mast h (b) with mandatory screen protection on ac- cessory holder high-load end 45878043344 EN - 11/2021 - 12...
  • Page 241 Technical data Datasheet (VDI): OPX OPX-L 20 datasheet (VDI) OPX-L 20 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) 2.0/1.0 on main lift Load centre distance c (mm) 1248/600 on main lift 45878043344 EN - 11/2021 - 12...
  • Page 242 Technical data Datasheet (VDI): OPX OPX-L 20 Load distance, centre of drive axle to fork x (mm) 1910/1782 (3)(4) Wheelbase y (mm) 3225/3097 Service weight (including battery) 1567 Axle loading, laden front/rear 1539/2028 Axle loading, unladen front/rear 1170/397 Tyres Polyurethane Tyre size, front 254 x 102 Tyre size, rear...
  • Page 243 Technical data Datasheet (VDI): OPX OPX-L 20 Aisle width for pallets 800 x1200 crossways 4.34.2 forks raised (mm) (3)(4) 4.35 Turning radius (mm) 3399/3271 Travel speed laden/unladen km/h 9/12 5.1.1 Travel speed laden/unladen,backwards km/h 8/11 Lift speed laden/unladen 0.159/0.253 Lowering speed laden/unladen 0.218/0.240 7%/12% (6.6%;...
  • Page 244 Technical data Datasheet (VDI): OPX (10) for the geometric limit on unrounded edge slope, see table below (11) in bracket: minimum geometric limit on unrounded edge slope without or with foot guard (if different); due to manufacturing and assembly tolerances, it is recommended to foresee a decrease in the nominal values of not less than 1% (12) with 1000 kg on mast and 1000 kg on ini-...
  • Page 245 Technical data Datasheet (VDI): OPX with lifting plat- form 2250 2250 low- ered with pallet 2334 3114 holder (a) with increased height mast h (b) with mandatory screen protection on ac- cessory holder high-load end OPX-L 20 AISLE WIDHT (WITH LOAD ARMS RAISED) load load-...
  • Page 246 Technical data Datasheet (VDI): OPX OPX-L 20 S datasheet (VDI) OPX-L 20 S Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) Load centre distance c (mm) 1200 45878043344 EN - 11/2021 - 12...
  • Page 247 Technical data Datasheet (VDI): OPX OPX-L 20 S Load distance, centre of drive axle to fork x (mm) 1474/1310 (3)(4) Wheelbase y (mm) 2661/2497 Service weight (including battery) 1456 Axle loading, laden front/rear 1140/2316 Axle loading, unladen front/rear 1020/436 Tyres Polyurethane Tyre size, front 254 x 102...
  • Page 248 Technical data Datasheet (VDI): OPX OPX-L 20 S Aisle width for pallets 800 x1200 crossways 4.34.2 forks raised (mm) (3)(4) 4.35 Turning radius (mm) 2838/2675 Travel speed laden/unladen km/h 9/12 5.1.1 Travel speed laden/unladen,backwards km/h 8/11 Lift speed laden/unladen 0.095/0.176 Lowering speed laden/unladen 0.13/0.13 (11)
  • Page 249 Technical data Datasheet (VDI): OPX (10) for the geometric limit on unrounded edge slope, see table below (11) in bracket: minimum geometric limit on unrounded edge slope without or with foot guard (if different); due to manufacturing and assembly tolerances, it is recommended to foresee a decrease in the nominal values of not less than 1% (12) with 1000 kg on mast and 1000 kg on ini-...
  • Page 250 Technical data Datasheet (VDI): OPX OPX-L 12 datasheet (VDI) A st 2350 OPX-L 12 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) Load centre distance c (mm) 45878043344 EN - 11/2021 - 12...
  • Page 251 Technical data Datasheet (VDI): OPX OPX-L 12 Load distance, centre of drive axle to fork x (mm) Wheelbase y (mm) 1823 Service weight (including battery) 1308 Axle loading, laden front/rear 920/1588 Axle loading, unladen front/rear 875/433 Tyres Polyurethane Tyre size, front 254 x 102 Tyre size, rear 85 x 60...
  • Page 252 Technical data Datasheet (VDI): OPX OPX-L 12 Aisle width for pallets 800 x1200 crossways 4.34.2 forks raised (mm) 4.35 Turning radius (mm) 2007 Travel speed laden/unladen km/h 9/12 5.1.1 Travel speed laden/unladen,backwards km/h 8/11 Lift speed laden/unladen 0.135 / 0.218 Lowering speed laden/unladen 0.130 / 0.122 (11)
  • Page 253 Technical data Datasheet (VDI): OPX (10) for the geometric limit on unrounded edge slope, see table below (11) in bracket: minimum geometric limit on unrounded edge slope without or with foot guard (if different); due to manufacturing and assembly tolerances, it is recommended to foresee a decrease in the nominal values of not less than 1% (12) with 1000 kg on mast and 1000 kg on ini-...
  • Page 254 Technical data Datasheet (VDI): OPX OPX-L 16 datasheet (VDI) A st 2349 OPX-L 16 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) Load centre distance c (mm) 1200 45878043344 EN - 11/2021 - 12...
  • Page 255 Technical data Datasheet (VDI): OPX OPX-L 16 Load distance, centre of drive axle to fork x (mm) 1093 Wheelbase y (mm) 2279 Service weight (including battery) 1585 Axle loading, laden front/rear 944/2241 Axle loading, unladen front/rear 1041/544 Tyres Polyurethane Tyre size, front 254 x 102 Tyre size, rear 85 x 80...
  • Page 256 Technical data Datasheet (VDI): OPX OPX-L 16 Aisle width for pallets 800 x1200 crossways 4.34.2 forks raised (mm) 4.35 Turning radius (mm) 2459 Travel speed laden/unladen km/h 9/12 5.1.1 Travel speed laden/unladen,backwards km/h 8/11 Lift speed laden/unladen 0.102/0.178 Lowering speed laden/unladen 0.123/0.123 (11) Max.
  • Page 257 Technical data Datasheet (VDI): OPX (10) for the geometric limit on unrounded edge slope, see table below (11) in bracket: minimum geometric limit on unrounded edge slope without or with foot guard (if different); due to manufacturing and assembly tolerances, it is recommended to foresee a decrease in the nominal values of not less than 1% (12) with 1000 kg on mast and 1000 kg on ini-...
  • Page 258: Datasheet (Vdi) : Ltx

    Technical data Datasheet (VDI) : LTX Datasheet (VDI) : LTX LTX 50 datasheet (VDI) Manufacturer’s type designation LTX 50 Drive Electric Operator type Stand-on 45878043344 EN - 11/2021 - 12...
  • Page 259 Technical data Datasheet (VDI) : LTX Manufacturer’s type designation LTX 50 Rated capacity/rated load Q (t) Rated draw bar pull F (N) 1000 (2)(3) Wheelbase y (mm) 1133 Service weight (including battery) 1223 Axle loading, laden front/rear Axle loading, unladen front/rear 607/616 Tyres Rubber...
  • Page 260 Technical data Datasheet (VDI) : LTX Manufacturer’s type designation LTX 50 Battery according to DIN 43531/35/36; A, B, C, no Battery voltage / nominal capacity K V/Ah 24/345 - 465 Battery weight ± 5 % Energy consumption according to DIN EN 16796 kWh/h 1.40 6.6.2...
  • Page 261 Technical data Datasheet (VDI) : LTX LTX -T06 datasheet (VDI) Manufacturer’s type designation LTX-T 06 Drive Electric Operator type Stand-on 5.0 (tow) / 0.6 (max on Rated capacity/rated load Q (t) board) 45878043344 EN - 11/2021 - 12...
  • Page 262 Technical data Datasheet (VDI) : LTX Manufacturer’s type designation LTX-T 06 Rated draw bar pull F (N) 1000 Wheelbase y (mm) 1453 Service weight (including battery) 1207 Axle loading, laden front/rear 707 / 1100 Axle loading, unladen front/rear 715 / 492 Tyres Rubber Tyre size, front...
  • Page 263 Technical data Datasheet (VDI) : LTX Manufacturer’s type designation LTX-T 06 Battery voltage / nominal capacity K V/Ah 24/345 - 465 Battery weight ± 5 % Energy consumption according to DIN EN 16796 kWh/h 6.6.2 equivalent emissions kg/h Turnover output Turnover efficiency according to VDI 2198 kWh/h Drive control...
  • Page 264 Technical data Datasheet (VDI) : LTX LTX-FF datasheet (VDI) A st 2428 Manufacturer’s type designation LTX-FF 05 LTX-FF 10 Drive Electric Electric Operator type Stand-on Stand-on Rated capacity/rated load 45878043344 EN - 11/2021 - 12...
  • Page 265 Technical data Datasheet (VDI) : LTX 1.5. Trailer load Load centre distance (400) 500 (600) (400) 500 (600) Rayed drawbar pull 1000 1000 Load distance,centre of drive axle to fork Wheelbase 1168 1282 Service weight (incl. battery) 1565 1677 Axle loading, laden front/rear 527/1538 417/2260 Axle loading, unladen front/rear...
  • Page 266 Technical data Datasheet (VDI) : LTX 4.24 Fork-carriage width 4.25 Distance between fork arms Ground clearance, laden, below 4.31 mast Ground clearance, centre of 4.32 wheelbase Aisle width for pallets 800 x 4.34 3124 3291 1200 crossways 4.34 Aisle width for pallets 1000 x 3268 3433 1200 crossways...
  • Page 267 Technical data Datasheet (VDI) : LTX Turnover efficancy according to t/kWh/h VDI 2198 Drive control AC control AC control 10.7 Sound level at driver’s ear dB (A) < 70 < 70 (1) with all coupling, except the Rockinger ● coupling and the one-level coupling with au- tomatic locking who protrude 26 mm / 58 mm from the open forks shape (2) with trailer coupling three position...
  • Page 268 Technical data Datasheet (VDI) : LTX Performance diagram for LTX50 / LTX-T06 / LTX-FF speed limit for the - T models 2431 Towing load/Towing load + onboard load: A = 0 t ● B = 0.5 t ● C = 1 t ●...
  • Page 269 Technical data Datasheet (VDI) : LTX Q = drive wheel force (N) ● R= speed limiter for LTX-T models ● The example in the illustration shows N: A tow tractor towing --> 2 t ● Use on a ramp --> 4% ●...
  • Page 270: Datasheet (Vdi): Oxv

    Technical data Datasheet (VDI): OXV Datasheet (VDI): OXV OXV 07 datasheet (VDI) 2518 OXV 07 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) 45878043344 EN - 11/2021 - 12...
  • Page 271 Technical data Datasheet (VDI): OXV OXV 07 Load centre distance c (mm) Load distance, centre of drive axle to fork x (mm) Wheelbase y (mm) 1152 Service weight 1264 (including battery) Axle loading, laden front/rear 390/1574 Axle loading, unladen front/rear 766/498 Tyres Polyurethane...
  • Page 272 Technical data Datasheet (VDI): OXV OXV 07 Travel speed laden/unladen km/h 9/10 5.1.1 Travel speed laden/unladen,backwards km/h Lift speed laden/unladen 0.16/ 0.23 Lowering speed laden/unladen 0.34 / 0.26 Max. gradeability laden/unladen 5%/10% Acceleration time, laden/unladen 5.7/5.2 5.10 Service brake Electromagnetic Drive motor, rating S2 = 60 min Lift motor, rating at S3 2.2/6%...
  • Page 273 Technical data Datasheet (VDI): OXV OXV 08 datasheet (VDI) 2520 OXV 08 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) Load centre distance c (mm) 45878043344 EN - 11/2021 - 12...
  • Page 274 Technical data Datasheet (VDI): OXV OXV 08 Load distance, centre of drive axle to fork x (mm) Wheelbase y (mm) 1380 Service weight 1576 (including battery) Axle loading, laden front/rear 512/1864 Axle loading, unladen front/rear 892/684 Tyres Polyurethane Tyre size, front 230 x 90 Tyre size, rear 120 x 50...
  • Page 275 Technical data Datasheet (VDI): OXV OXV 08 5.1.1 Travel speed laden/unladen,backwards km/h Lift speed laden/unladen 0.15/0.21 (0.15/0.22) Lowering speed laden/unladen 0.34/0.33 (0.30/0.13) Max. gradeability laden/unladen 7%/10% Acceleration time, laden/unladen 6.2/5.6 5.10 Service brake Electromagnetic Drive motor, rating S2 = 60 min Lift motor, rating at S3 2.2/6% Battery according to DIN 43531/35/36;...
  • Page 276 Technical data Datasheet (VDI): OXV OXV 10 datasheet (VDI) 2536 OXV 10 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) Load centre distance c (mm) 45878043344 EN - 11/2021 - 12...
  • Page 277 Technical data Datasheet (VDI): OXV OXV 10 Load distance, centre of drive axle to fork x (mm) Wheelbase y (mm) 1554 Service weight 1266 (including battery) Axle loading, laden front/rear 694/1572 Axle loading, unladen front/rear 890/376 Tyres Polyurethane Tyre size, front 230 x 90 Tyre size, rear 85 x 90...
  • Page 278: Eco-Design Requirements For Electric Motors And Variable Speed Drives

    Technical data Eco-design requirements for electric motors and variable speed drives OXV 10 5.1.1 Travel speed laden/unladen,backwards km/h Lift speed laden/unladen 0.15 / 0.23 Lowering speed laden/unladen 0.34 / 0.26 Max. gradeability laden/unladen 8%/10% Acceleration time, laden/unladen 6.2/5.4 5.10 Service brake Electromagnetic Drive motor, rating S2 = 60 min Lift motor, rating at S3...
  • Page 279 Technical data Eco-design requirements for electric motors and variable speed drives these motors do not meet the description giv- en in Article 2 "Scope", Item (1) (a) and be- cause of the provisions in Article 2 (2) (h) "Mo- tors in cordless or battery-operated equip- ment"...
  • Page 280: Oil And Lubricant Tables

    Do not use lubricants other than those approved by the manufacturer. Contact your technical service centre for more information. OPX 20 / OPX 25 / OPX 20 PLUS / OPX 25 PLUS Type Quantity [l] Standard Cold store...
  • Page 281 Technical data Oil and lubricant tables Grease for traction control knobs KLÜBERSYNTH LI 44-22 (cockpit) Generic lubricant TUTELA MP02 STATERMELF EP2 Chain lubricant STRUCTOVIS EHD STRUCTOVIS FHD LTX 50 / LTX-T 06 / LTX-FF 05 / LTX-FF 10 / OPX-L 12 / OPX-L 20 / OPX-D 20 Type Volume [l] Standard...
  • Page 282 Technical data Oil and lubricant tables 45878043344 EN - 11/2021 - 12...
  • Page 283 Index Accessing the battery... 184, 185 Height-adjustable steering wheel..115 Address of manufacturer....Automatic-closure towing hook.
  • Page 284 Index Single-position or multi-position tow cou- Types of lift mast pling......170 Simplex......81 Spare parts list.
  • Page 286 STILL GmbH 45878043344 EN - 11/2021 - 12...

Table of Contents