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EPL154
Operation manual
EP Equipment EPL154 Operation Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
A Nameplates and Alarming Labels
B Operation
Utilization Safety Specification
Standards
Conditions for Application
Stability
Display and Manipulation
Display Instrument
Preparation for Use
Comissioning
Truck Starting
Running, Swerving and Braking
Goods Picking
Parking the Truck Securely
Drive Directions
Loading
Using the Truck on a Slope
Truck Transport
Operating the Truck Without Its Own Drive System
C Battery Use and Maintenance
Safety and Warning
Battery Charging
Precautions
Charging the Battery with Internal Charger
Charging the Battery with External Charger
Battery Type & Dimensions&Charging Time
Handling of the Lithium-Ion Battery
Battery Removal and Installation
D Maintenance
Truck Maintenance
Maintenance Table
E Technical Data
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Table of Contents
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B Operation
3
Display and Manipulation
4
Display Instrument
5
D Maintenance
6
Truck Maintenance
7
Maintenance Table
8
E Technical Data
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Operation Manual
Original Instruction
EPL152
EPL154
EPL163
EPL185
Part No.508000002564
V3 03/2020
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Summarization of Contents
Manual Introduction and Safety Information
Explanations on the Manual Content
Provides context on potential differences between the manual and actual products due to upgrades.
Safety Signs and Their Meanings
Details the meaning of DANGER, WARNING, CAUTION, and NOTE symbols used in the manual.
Accessing the Parts Manual Online
Instructions on how to find parts information using the website and QR code.
Truck Intended Use and Technical Overview
Intended Use and Application Conditions
Defines the purpose of the lift truck and specifies working conditions like altitude and illumination.
Technical Description of Truck Components
Details the main components of the truck, including chassis, brakes, and control handle.
User Responsibilities and Equipment Modifications
Equipment User Obligations and Liabilities
Outlines the responsibilities of the equipment user regarding safety and operation.
Policy on Equipment Refits and Additions
Specifies that any modification to the truck requires prior written approval from the manufacturer.
Marketing Compliance and Declarations
Manufacturer's Declaration of Compliance
Declares compliance of the machine with Machinery Directive 2006/42/EC.
EC/EU Declaration of Conformity Details
Explains the EC/EU Declaration of Conformity, its verification, and storage requirements.
Nameplates and Alarming Labels
Component and Battery Identification Labels
Describes labels for hydraulic oil port, battery nameplate, and lithium battery.
Safety Warning and Instruction Labels
Details important safety labels such as Anti-pinch, Do not rest on pallet, and Instructions.
Nameplate Fields and Hoisting Safety
Key Information on the Nameplate
Lists the specific data points found on the truck's nameplate.
Safe Hoisting Procedures and Warnings
Provides instructions for safe hoisting and a critical DANGER warning.
Safe Operation and Utilization Specifications
Utilization Safety Guidelines and Environment
Covers environmental limits, prohibited actions, and safe operating surfaces.
Safe Operation and Utilization Specifications
EN Standards and Electromagnetic Compatibility
Details continuous sound level and electromagnetic compatibility (EMC) compliance.
Safe Operation and Utilization Specifications
Application Conditions and Stability Factors
Specifies working conditions and common reasons for truck instability.
Truck Controls and Display Functions
Control Handle Operations and Buttons
Explains the functions of buttons and levers on the control handle for different models.
Truck Controls and Display Functions
Key Switch Operation
Describes the function of the key switch for connecting and interrupting control current.
Truck Controls and Display Functions
Display Instrument Indicators and Readings
Details the meaning of LEDs and LCD displays for battery charge and running time.
Truck Controls and Display Functions
Battery Failure Indicator Codes
Explains LED flashing patterns that indicate specific battery failures or system faults.
Truck Use and Pre-Operation Checks
Daily Operator Inspection Checklist
Provides a checklist of daily inspections to be performed before operating the truck.
Truck Use and Pre-Operation Checks
Commissioning and Initial Setup Procedures
Details the steps required for commissioning the truck after delivery or transport.
Truck Use and Pre-Operation Checks
Procedure for Starting the Truck
Outlines the initial step of releasing the emergency stop switch to start the truck.
Truck Use and Pre-Operation Checks
Using the Key Switch to Start Truck
Explains how to use the key switch to connect power and start the truck.
Truck Driving: Running and Swerving
Running Area and Direction Control
Describes the running area and the rotary button for controlling direction and speed.
Truck Driving: Running and Swerving
Swerving Operation
Details how to perform leftward or rightward swerving using the operation hand shank.
Truck Braking Procedures
Mechanical and Reverse Braking Methods
Explains the mechanical brake engagement and reverse braking technique.
Truck Braking Procedures
Emergency Stop Switch Functionality
Describes the function of the emergency stop switch to interrupt all propelled functions.
Goods Picking: Lifting and Lowering
Lifting the Load with Forks
Instructions on how to lift the load to the required height using the lifting button.
Goods Picking: Lifting and Lowering
Lowering the Load with Forks
Instructions on how to lower the load to the bottom using the lowering button.
Secure Truck Parking Procedure
Steps for Securely Parking the Truck
Details the sequence for safely parking the truck, including lowering forks and turning off the key.
Secure Truck Parking Procedure
Disconnecting the Battery Power Supply
Explains using the emergency stop switch to cut off the storage battery connection.
Truck Drive Direction Control
Forward and Reverse Driving Modes
Indicates the truck's forward (1) and reverse (2) drive directions.
Loading, Transporting, and Unloading Goods
Safe Loading Practices
Provides step-by-step guidance for approaching, inserting, and lifting loads with forks.
Transporting Loads with Visibility
Recommends carrying loads forward for best visibility and safe slope handling.
Unloading Procedures and Safety
Details how to carefully drive to the unloading area and lower the load.
Safe Operation on Slopes
Ascending and Descending Slopes
Provides guidance on ascending and descending slopes with and without loads.
Starting and Stopping on Inclined Surfaces
Explains the procedure for stopping and restarting the truck on a slope safely.
Truck Transport and Securing
Securing Truck for Transport on Pallet
Instructions on placing the truck on a pallet and securing it for transport.
Moving Immobile Trucks Without Drive
Procedure for Moving Trucks with Failed Drive
Details steps to move an immobile truck by disabling braking action for transport.
Battery Safety and Maintenance Guidelines
General Battery Safety Precautions and Warnings
Covers essential safety rules, fire prevention, and handling of storage batteries.
Battery Safety and Maintenance Guidelines
Battery Charging Environment and Precautions
Specifies charging environment requirements and general precautions before charging.
Internal Battery Charger Operation
Step-by-step guide for charging the battery using the truck's built-in charger.
Battery Safety and Maintenance Guidelines
Battery Charging Status Indicator Lights
Explains the meaning of different LED indicators during the battery charging process.
Battery Safety and Maintenance Guidelines
External Battery Charger Operation
Details the process for charging the battery using an external charger and its LED modes.
Battery Types and Estimated Charging Times
Lists battery types, dimensions, voltage, capacity, and charging times for different models.
Lithium-Ion Battery Handling and Safety
Battery Conformity and Critical Safety Rules
Covers EU conformity, fire safety, and essential rules for handling lithium-ion batteries.
Lithium-Ion Battery Handling and Safety
Guidelines for Battery Transportation
Explains regulations and precautions for transporting lithium-ion batteries.
Procedures for Battery Scrapping and Recycling
Provides guidelines for environmentally responsible scrapping and recycling of batteries.
Lithium-Ion Battery Handling and Safety
Recommended Battery Storage Practices
Details recommended height, temperature, and charge level checks for battery storage.
Troubleshooting Common Battery Issues
Lists common battery problems like swelling, cracks, and fire, with initial solutions.
Battery Removal and Installation Procedures
Steps for Battery Removal and Installation
Provides step-by-step instructions for removing and installing the truck battery.
Truck Maintenance and Servicing Schedule
General Truck Maintenance Tasks
Overview of truck maintenance, emphasizing trained personnel and safety announcements.
Safety Procedures and Long-Term Parking
Covers safety during maintenance and procedures for long-term parking.
Truck Maintenance and Servicing Schedule
Safety Testing and Spare Parts Policy
Details annual safety tests, importance of original spare parts, and tyre replacement.
Troubleshooting Guide for Truck Faults
Provides a table of common faults, probable causes, and recommended actions.
Truck Maintenance and Servicing Schedule
Maintenance Intervals: Daily to 500 Hours
Lists maintenance tasks for daily, 250-hour, and 500-hour service intervals.
Truck Maintenance and Servicing Schedule
Maintenance Intervals: 1000 Hours and Lubricant Chart
Details 1000-hour maintenance, lubrication types, specifications, and amounts.
Truck Maintenance and Servicing Schedule
Sliding Surface Lubrication Points and Details
Illustrates and describes specific sliding surface lubrication points for different models.
Technical Data and Specifications
Performance Data for EPL154 and EPL163 Models
Lists distinguishing marks, weight, and performance data for EPL154 and EPL163.
Technical Data and Specifications
Dimensions for EPL154 and EPL163 Models
Provides detailed dimensions for EPL154 and EPL163 trucks.
Performance Data for EPL154 and EPL163
Lists tyre types, track widths, and performance data for EPL154 and EPL163.
Technical Data and Specifications
Performance and Electric Engine Specs for EPL154/EPL163
Details lowering speeds, gradeability, drive motor, and lift motor ratings.
Technical Data and Specifications
Dimensional Diagram and Measurements for EPL163
Illustrates key dimensions and measurements for the EPL163 model.
Technical Data and Specifications
Dimensional Diagram and Measurements for EPL154
Illustrates key dimensions and measurements for the EPL154 model.
Technical Data and Specifications
Performance Data for EPL152 and EPL185 Models
Lists distinguishing marks, weight, and performance data for EPL152 and EPL185.
Technical Data and Specifications
Dimensions for EPL152 and EPL185 Models
Provides detailed dimensions for EPL152 and EPL185 trucks.
Performance Data for EPL152 and EPL185
Lists tyre types, track widths, and performance data for EPL152 and EPL185.
Technical Data and Specifications
Performance and Electric Engine Specs for EPL152/EPL185
Details lowering speeds, gradeability, drive motor, and lift motor ratings.
Technical Data and Specifications
Dimensional Diagram and Measurements for EPL152
Illustrates key dimensions and measurements for the EPL152 model.
Technical Data and Specifications
Dimensional Diagram and Measurements for EPL185
Illustrates key dimensions and measurements for the EPL185 model.
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