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Summary of Contents for EP Equipment EPT16-ET
- Page 2 , the real parameters will depend on sale files. 2. Manual pictures for reference only, the real car shall prevail, and shall not affect the manual use. EP EQUIPMENT CO.,LTD Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA Tel: 86-571-28031990 Fax: 86-571-28035616 Net: www.ep-ep.com...
- Page 3 WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOUORSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These truck may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
- Page 4 9. All hydraulic systems shall be regularly inspected and maintained in conformance with good practice. Cylinders, valves and other similar parts shall be checked to assure that "drift" has not developed to the extent that it would create a hazard. 10.
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Page 5: Table Of Contents
Catalog Correct use and application......................1 1. Truck Description......................... 2 1.1 Application...........................2 1.2 Assemblies.......................... 3 1.2.1 Control Handle........................ 4 1.2.2 Key switch........................4 1.2.3 Battery discharge indicator................... 5 1.3 Identification points and data plates................5 1.3.1 Truck data plate......................7 1.4 Standard Version Specifications..................8 1.4.1 Performance data for standard trucks................ - Page 6 5.4.1 Prior to decommissioning....................26 5.4.2 Restoring the truck to operation after decommissioning........26 5.5Safety checks to be performed at regular intervals and following any unusual incidents................. 27 5.6Final de-commissioning, disposal.................. 27 6.Troubleshooting........................... 28...
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Page 7: Correct Use And Application
Correct use and application The truck described in the operation manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the truck or property. -
Page 8: Truck Description
1. Truck Description 1.1 Application The truck is designed to transport goods on level surfaces. It can lift open bottom or diagonal board pallets as well as roll cages beyond the area of the load wheels. Suitable environment temperature is 5°C to 40 °C. If a long time in less than 5 °... -
Page 9: Assemblies
1.2 Assemblies Item Component Item Component Control tiller Forks Control handle Battery PU Wheel Plug Cylinder Emergency stop switch Driving wheel Pump and motor assembly... -
Page 10: Control Handle
1.2.1 Control Handle Item Control / Display Function Key switch Switches control current on and off. Power module Display battery residual capacity “Lower” button Lowers load forks. “Lift” button Raises load forks. Travel switch Controls the driving speed and direction Horn button Triggers a warning signal. -
Page 11: Battery Discharge Indicator
1.2.3 Battery discharge indicator The LEDs (1) represent battery residual capacity, The LCD (2) displays the operating hours. The LED (3) is a fault alarm lamp. Battery Discharge Indicator(1) When the truck has been released via the key switch, the battery charge status is displayed. The colours of the LEDs (1) represent the following conditions: Component... -
Page 12: Identification Points And Data Plates
1.3 Identification points and data plates Item Description Direction Decal On Control Handle “No passengers” Decal “Emergency stop button”Decal Strap point for crane lifting “Never put your hands in inner”.warning Truck data plate... -
Page 13: Truck Data Plate
1.3.1 Truck data plate Item Description Item Description Vehicle name Max capacity Model Alt capacity Series No. Year of build Load center Weight with battery Load capacity Weight without battery Voltage Max battery weight Drive output Min battery weight For queries regarding the truck or ordering spare parts please quote the truck serial number(3). -
Page 14: Standard Version Specifications
1.4 Standard Version Specifications Technical specification details in accordance with JB/T3773.1-84. Technical modifications and additions reserved. 1.4.1 Performance data for standard trucks Item Description EPT16-ET EPT20-ET Unit Load capacity 1600 2000 Load center laden km/h Travel speed unladen km/h laden 0.024... -
Page 15: Dimensions
1.4.2 Dimensions Item Description EPT16-ET EPT20-ET Unit Load distance 873/976 873/976 Wheelbase 1247/1350 1247/1350 Lift height load side Tread 410（535） 410（535） Fork height lowered Height of tiller arm in operating 1170 1170 position Overall length 1685 1685 Length to face of forks Overall width 560（685）... - Page 16 EPT20-ET / EPT16-ET...
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Page 17: Transport And Commissioning
2.Transport and Commissioning 2.1 Using the Truck for the First Time Only operate the truck with battery current. Rectified AC current will damage the electronic components. Cable connections to the battery (tow leads) must be less than 6 m . Preparing the truck for operation after delivery or transport Procedure •... -
Page 18: Operation
3.Operation 3.1Safety Regulations for the Operation of Pallet Trucks Driver authorisation: The Pallet truck may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative. -
Page 19: Operate And Run The Truck
3.2 Operate and run the truck 3.2.1 Preparing Before the truck can be commissioned, operated or a load unit lifted, the driver must ensure that there is nobody within the hazardous area. Checks and operations to be performed before starting daily work •... -
Page 20: 3Lifting, Transporting And Depositing Loads
2.Steering • Apply the control shaft(1) to the left or right. 3.Braking Emergency stop Pull out the puller(2), all electrical functions are cut out and the truck automatically brakes. Automatic braking When the control handle is released it automatically sets itself to the upper brake zone (B) and automatic braking ensues. -
Page 21: 4Parking The Truck Securely
Lift Press “Lift” button(14) until the height you need. Warning! Don't lift to tiptop, to avoid shorted life of oil cylinder. Lower Press “Lower” button(13) until the lowest position. 3.2.4Parking the truck securely When you leave the truck it must be securely parked Warning! even if you only intend to leave it for a short time. -
Page 22: Battery Maintenance & Charging
4.Battery Maintenance & Charging 4.1 Safety regulations for handling acid batteries Park the truck securely before carrying out any work on the batteries. Maintenance personnel : Batteries may only be charged, serviced or replaced by trained personnel .The present operator manual and the manufacturer ’s instructions concerning batteries and charging stations must be observed when carrying out the work. - Page 23 Charging step • Check whether the condition is according with "Safety regulations for Charging the battery". • Park the truck securely(See 3.2.4 Parking the truck securely). • Remove the battery plug (1). • Connect the battery plug (1) with the charging lead of the stationary charger and turn on the charger.
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Page 24: Battery Removal And Installation
4.3 Battery removal and installation Park the truck securely(See 3.2.4 Parking the truck securely) and turn off the power before removal and installation battery. Battery removal and installation steps: a: To toggle lock switch (1), open the cover (2) . b: Remove sleeves and cables. -
Page 25: Battery Disposal
4.5 Battery Disposal Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws.The manufacturer’s disposal instructions must be followed. Batteries contain an acid solution which is poisonous and corrosive . Therefore , always wear protective clothing and eye protection when carrying out work on batteries . -
Page 26: Pallet Truck Maintenance
5.Pallet Truck Maintenance 5.1Operational safety and environmental protection • The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists. • Any modification to the Pallet truck assemblies, in particular the safety mechanisms, is prohibited. -
Page 27: Servicing And Inspection
If the truck is to be cleaned with a water jet or a high-pressure cleaner, all electrical and electronic components must be carefully covered beforehand as moisture can cause malfunctions. Do not clean with pressurised water. After cleaning the truck, carry out the activities detailed in the “Recommissioning (on page 25)”... -
Page 28: 1Maintenance Checklist
5.3.1Maintenance Checklist Maintenance ● interval W A B ● Brake Check magnetic brake air gap. ● Electrics Test instruments, displays and control switches. ● Test warning and safety device. Make sure wire connections are secure and check for ● damage. ●... -
Page 29: Lubrication Schedule
5.3.2 Lubrication Schedule... -
Page 30: Maintenance Instructions
Fuels, coolants and lubricants Handling consumables: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames. - Page 31 Replacing the drive wheel The drive wheel must only be replaced by authorised service personnel. Check the hydraulic oil level It is going to add hydraulic oil when you heard Warning! explosion sound from pipe during lifting. Forbid adding hydraulic oil within impurity.
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Page 32: Decommissioning The Industrial Truck
5.4 Decommissioning the industrial truck If the industrial truck is to be decommissioned for more than two months , e.g. For operational reasons,it must be parked in a frost-free and dry location and all necessary measures must be taken before, during and after decommissioning as described. -
Page 33: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents
5.5Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. EP has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector. -
Page 34: Troubleshooting
6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action • • Truck does Key switch in “OFF”...
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