EP Equipment LIST JX0 Operation Manual
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EP Equipment LIST JX0 Operation Manual

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Operation Manual
JX0
Original Instruction
Part No.1600-504019000002-V1 11/2018

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  • Page 1 Operation Manual Original Instruction Part No.1600-504019000002-V1 11/2018...
  • Page 2 Please strictly adhere to these safety instructions to avoid personal injury or major damage to equipment. Please pay attention to the important safety instructions. Pay attention to Instructions. EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA Tel: + 86-571-28023920 Website: www.ep-ep.com...
  • Page 3 Legal requirements for marketing Declaration EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA We declare that the Industrial truck: according to these operation manual Type: according to these operation manual complies with the most recent version of Machinery Directive 2006/42/EC.

  • Page 4: Table Of Contents

    Table of contents A Application ..........................A1 1.1 Intended use ........................A2 1.2 Improper use ........................A2 B Truck Description ........................B1 1.1 Application ..........................B1 1.2 Functional Description .......................B1 1.3 Control elements and displays ...................B3 1.3.1 Display .......................... B6 1.4 Standard Version Specifications ..................B8 order pickers 1.4.1Performance data for standard ...............
  • Page 5 Table of contents 1.7.7 Common Problems and Solutions ...................F12 1.7.8 Maintenance ........................F13 1.7.9 Disposal of Used Battery Packs ..................F13 G Pallet Truck Maintenance ....................G1 1.1 Operational safety and environmental protection ...............G1 1.2 Maintenance Safety Regulations ..................G1 1.3 Servicing and inspection.....................G2 1.3.1Maintenance Checklist .....................G3 1.3.2 Lubrication Points ......................G4 1.3.3 Maintenance Instructions....................G6...

  • Page 6: A Application

    A Application The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and maintained according to the information in these operation manual. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property.

  • Page 7: Intended Use

    Intended use The following operations are in accordance with regulations and are permitted: • Order picking of goods. • Lifting and lowering by the operator on the operator platform • Transporting small items on the storage table without pallet • Travel with the platform lifted or lowered.
  • Page 8 •Do not stack loads or turn when driving on a ramp. •Do not operate the truck on loose or greasy surfaces. •Do not drive on uneven or obstructed surfaces. Never park the truck in a place that may obstruct fire extinguishers, fire escapes or aisles. •Do not dismount from the truck while it is moving.

  • Page 9: B Truck Description

    B Truck Description Application The truck is an electric truck.The truck is designed to transport and pick goods on level ground. Small items can be placed carried on the storage table. The low overall height and platform height allow it to be driven through doorways. The low net weight means. that it can travel on lifts.
  • Page 10 Controls and Displays The drive functions are activated via ergonomic thumb movement to ensure fatigue- free operation without stressing the wrists; sens. The display units show all important driver information such as order picker status reports (e.g. faults), battery capacity and time etc.

  • Page 11: Control Elements And Displays

    Control elements and displays Control panel Chassis Storage table Load wheels Lift mast Lift platform Additional storage table Hydraulic pump Drive wheel Driving lamp Controller Safety Gates Caster Emergency operation area Emergency stop switch Blue lamp Charger socket Battery Lithium Battery (option) REV.

  • Page 12: Display

    Item Control / Display Function Operating information and warning message Display unit display. "Lifting" button Lift the storage table. "Lowering" button Lower the storage table. "Horn" button Activates the horn. "Lifting" button Lift the lift platform. "Lowering" button Lower the lift platform. Switches control current on and off.
  • Page 13 Item Control / Display Function LED Lamp Display charging status Disconnects the circuit, all electrical Emergency stop switch functions are deactivated. "Lowering" button Lower the lift platform. Low control Cooperate with the lift and lower button "Lifting" button Lift the lift platform. REV.
  • Page 14 1.3.2 Display for JX0 Item Component Function The position of the drive wheel is Steering signal shown here. When the electricity is less than10%, the lamp will illuminate.Must prevent Battery discharge indicator the battery from over discharging, please charge. •Always on, dead man switch opened. Working status signal •...
  • Page 15 Error Code 2 = Traction controller Controller number 6 = Steering controller Error code note Note: Consult the service manual When the lift platform rises to 2000 mm the vehicle automatically operates with crawl speed. Driving speed Unit: Km/h Lift platform height ( mm ) Speed 0 - 500 500 - 1000...

  • Page 16: 1.4 Standard Version Specifications

    1.4 Standard Version Specifications Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. 1.4.1 Performance data for standard order pickers Distinguishing mark Manufacturer Model designation Drive unit Operator type standing rated capacity Wheelbase 1095 Weight Service weight （include battery） Axle loading, unladen driving side/loading side 370/430 Types,Chassis...

  • Page 17: 1.4.2 Dimensions

    1.4.2 Dimensions REV. 08/2018...

  • Page 18: Identification Points

    1.5 Data plate and Identification points REV. 08/2018...
  • Page 19 5％，8％ REV. 08/2018...
  • Page 20 Item Description Key Switch Lifting button, Lowering button, horn button Information sign " Never standing " Information sign "Never stand under the platform " Emergency Lowering Information sign " This platform is not insulatied" Emergency operation area Risk of trapping Power shut off Forward travel Reverse Lifting button, Lowering button, horn button...

  • Page 21: Platform Safety

    Platform safety KEEP YOUR FEET ON THE FLOOR BOARD Don't climb on any part of the vehicleor use any other item to standon. USE THE GATES Close the gates behind you whenyou are elevated. Protect yourselffrom falls. STAYCLOSE TOYOUR WORK Avoid long reaches.Be careful with tools or when transferring merchandise Watch out for people below,and in the next aislel.

  • Page 22: Be A Safety Operator

    Be a safe operator DRIVE CAUTIOUSLY, BE ALERT Keep the gates closed when you are elevated. Drive with the gates open when the platform is lowered.You may need to get of the vehicle quickly to avoid injury.Don't climb on the rails or any other part of the vehicle.
  • Page 23 WATCH OUT FOR OTHER PEOPLE Slow down. Yield or stop for pedestrians. Alert others when you approach them. Watch out for other vehicles in the area. Sound the horn when you come to acrosswalk or intersection. Be careful you don't pin or crush someone. For example: Never drive your vehicle toward anyone standing in front of a fixed object.
  • Page 24 WATCH OUT FOR PEOPLE AROUND YOU P e d e s t r i a n s a l w a y s h a v e t h e r i g h t - o f - w a y. T h e y C a control your vehicle.
  • Page 25 AVOID TIPOVERS Never overload your vehicle. Distributeoads evenly Watch out for overhead obstructions like h pes or electrical conduits. Stay away from the edge c docks or drop-offs. Be sure your path is clear of debris,holes or anything that could cause a tip over. KEEP YOUR VEHICLE UNDER CONTROL Don't drive over on ramp or grades.You could lose steeri control.Be extra careful and drive slowly over...

  • Page 26: Truck Data Plate

    24 V MAX BATTERY WEIGHT MIN BATTERY WEIGHT CAPACITY OF PLATFORM INCLUDING LOAD SHELF AND OCCUPANT PLATFORM LIFT HEIGHT MAXIMUN HORIZONTAL FORCE AGAINST PLATFORM LIFT HEIGHT LOAD CENTER CAPACITY MAX CAPACITY ALT CAPACITY EP EQUIPMENT CO.,LTD XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA www.ep-ep.com REV. 08/2018...

  • Page 27: C Safety

    C Safety Before Operation Before using the truck, inspect the work area. It should be neat, well lit, adequately ventilated, and free from hazardous material. Aisles and roadways should be unobstructed and well ma- rked. Operators must know the classification for the truck and use the truck only in permissible areas.
  • Page 28 Negotiating slopes and inclines The slopes or inclines must be clean and non-slip. It should be possible to travel along them according to the technical specifications of the truck. The truck must always be driven with the load facing uphill. It is forbidden to tum, drive at an oblique angle, or park the truck on inclines or slopes. Negotiating lifts, loading ramps and docks Lifts may only be used if they have sufficient capacity, are suitable for driving on and authorized for truck traffic by the operating company.

  • Page 29: Battery Safety

    Battery Safety WARNING Batteries contain dissolved sulfuric acid, which is poisonous and caustic. Batteries also can produce explosive gases. Remain aware of the following information. Wear protective equipment (protective apron and gloves) and protective glasses when • working with battery acid. If clothing, skin or eyes come into contact with battery acid, immediately flush the affected areas with water.

  • Page 30: D Transport And Commissioning

    D Transport and Commissioning Transport WARNING Accidental movement during transport Improper fastening of the JX0 during transport can result in serious accidents. Loading must only be performed by special personnel trained for this purpose.The spe- cialist personnel must be instructed in securing loads on roads on road vehicles and handling load securing devices.In each case, correct measurements must be taken and appropriate safety measures applied.

  • Page 31: Hoisting The Truck

    Hoisting the Truck This section explains the attachment of lifting equipment to the truck for the purpose of hoisting. Many methods of rigging to a crane or hoist are possible. Explanation of such methods as well as operation of lifting equipment is outside the scope of this manual. Both the attachment of lifting equipment to the truck and the hoisting operation itself must be performed by personnel experienced in hoisting.

  • Page 32: Operating The Order Picker Without Its Own Drive System

    Operating the order picker without its own drive system This operating mode is not permitted when negotiating inclines and gradients. If the order picker has to be moved after a failure has rendered it immobile, proceed as follows: Set the emergency stop switch “OFF”. Set the key switch “OFF”...

  • Page 33: Using The Truck For The First Time

    Using the Truck for the First Time Only operate the order picker with battery current. Preparing the order picker for operation after delivery or transport. Procedure • Check whether is complete. • Check the hydraulic oil level. • Install the battery if necessary, (see Battery removal and installation" on ) do not damage battery cable.

  • Page 34: E Operation

    E Operation Safety Regulations for the Operation of order pickers Driving permission The order pickers must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the owner or his representative their capability of mov- ing and handling loads, and who have expressly been charged by the user or his represen- tative with the operation of the truck.

  • Page 35: Industrial Order Picker Operation

    • Visually inspect the entire order picker (in particular wheels and storage table) for obvious damage. • Visually inspect the battery attachment and cable connections. • Check the storage table for visible damage such as cracks. • Check wheels for wear and damage. •...

  • Page 36: Travel, Steering, Braking

    1.3.2 Travel, Steering, Braking The following definitions apply to travel direction specifications. Item Travel direction Left Reversing/drive direction Right Forward REV. 08/2018...
  • Page 37 NOTE Can not drive the order picker unless the panels are closed and properly locked. When you start up the order picker the deadman switch must be applied. Driving Close the safety gates. • Insert the key in the key switch(5) and turn it to •...
  • Page 38 Steering Use steering wheel (1) to steer the order picker in the required direction. Braking The brake performance of the order picker depends largely on the ground conditions. The driver must take this into account when operating the order picker.The driver must be looking ahead when travelling.
  • Page 39 Switch on the truck,Picking up, transporting Picking up a load • Open the doors. • Go onto the operator platform • Close the doors • Turn the emergency stop switch to unlock it • Insert the key in the key switch and tum it fuly to the right.The truck is ready to operate. •...

  • Page 40: Parking The Order Picker Securely

    Transporting loads Always transport loads with storage table. • • Gradually accelerate the order picker. Travel at a constant speed. • • Always be prepared to brake. Only stop suddenly in dangerous situations. Reduce speed accordingly on narrow bends. • CAUTION Avoid placing the load down suddenly to avoid damaging the load and the storage table.

  • Page 41: Lifting - Lowering

    Lifting - Lowering Ensure there are no other people standing underneath the raised load and driver's cab. Instruct other people to move out of the hazardous area. Storage table Close the safety gates. Insert the key in the key switch (8) and turn it to the “ON”...

  • Page 42: Operator Daily Checklist

    WARNING Can not climb out while the lift platform is elevated. The lift mast cannot be climbed safely. An elevated lift platform has a high center of gravity and can be tipped easily. Standing on or leaning out from the outside of a cage rail may cause the lift vehicle to tip over. Tipping the lift vehicle over can cause severe injury or death and equipment damage.
  • Page 43 Operator's Daily Checklist Date Operator Truck No. Department Runtime Meter Reading Daily Check Items O.K.(√) Remark Check the entire truck from outside for damage and leaks. Check drive wheels and load wheels for damage Check Battery Connector Check storage table for damage Check Decal Condition Check Operating Controls Check the Horn...

  • Page 44: F Battery Maintenance & Charging

    Battery Maintenance & Charging Safety regulations for handling acid batteries The truck must be parked and rendered safe before any operations on batteries are under taken. Fire protection measures: Smoking and naked flames are not permitted when handling batteries. No inflammable substances or spark-generating materials must be present or stored within a distance of 2 meters of the truck parked for battery re-charging.

  • Page 45: Charging The Battery

    Charging the battery Safety regulations for Charging the battery • Before charging, check all cables and plug connections for visible signs of damage. • Before start and finish charging make sure power is turn OFF. • It is essential to follow the safety regulations of the bat- tery and charging station manufacures.

  • Page 46: Battery Removal And Installation

    NOTE A fully charged battery will provide approximately 3 hours of continuous use. Capacity will be reduced when used in low-temperature environments. Storage If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
  • Page 47 Battery Nameplate Name Name Maintenance-Free Charging capacity(for Sealed Battery JX0) Deep Cycle Capacity Charge settings Reserve capacity Nameplate of internal charger Name Name Model Output Input REV. 08/2018...

  • Page 48: Battery Maintenance

    Procedure(for JX0): Take off the two screws(1) and the front cover • itself (2), expose the battery(3). Attach the hooks to the battery hand(or • battery strap). Carefully lift the battery out of the truck. • Battery maintenance Do not deep charge battery: If you discharge the energy of battery completely till the pallet trucks do not move any more, •...

  • Page 49: Lithium Battery Use And Maintenance Manual

    Lithium Battery Use and Maintenance Manual CAUTION • DO NOT short-circuit the positive and negative terminals of the battery. • DO NOT collide, handle gently, and avoid the battery being subjected to excessive vibration, external impact, high drop, etc. • DO NOT place the battery or battery pack in a corrosive chemical environment. •...

  • Page 50: 1Battery Type & Dimension

    1.7.1 Battery type & dimension Battery model Battery weight 36KG Rated voltage Cell material Rated capacity 120AH Battery size 465mm*259mm*335mm Charger voltage Charger current 1.7.2 Instructions 1. Before the first use, charge battery completely with original charger. 2. The lithium battery should be used at an ambient temperature of -20°C ~ 45°C, do not use or store the battery near a fire source/heat source where the temperature is outside the temperature range;...

  • Page 51: Display Instrument

    and removal when there is an external weight; please use two hooks to hang on the lifting rings during the lifting process, and gently lift it to keep it stable and not inclined; 9. The operator must read the instructions carefully before use and receive relevant safety training to be able to handle emergencies;...

  • Page 52: Battery Nameplate

    Description Name Maximum cell Maximum value of cell voltage voltage No. of cell Identification No. of the cell with maximum voltage. Minimum cell Minimum value of cell voltage voltage Cell No. of minimum cell Identification No. of the cell with minimum voltage. voltage 1.7.4 Battery Nameplate...

  • Page 53: Charging

    Name Name Battery model Cell type Version No. Battery weight Date of production 1.7.5 Charging 1. This battery can only be charged with the vehicle-specific charger, other chargers may cause battery damage. 2. The normal charging temperature range of the battery is: 0°C ~ 45°C, please do not charge in the environment beyond the normal temperature range;...

  • Page 54: Storage

    Charging procedure: • Move the order pickers to the vicinity of the charger. • Check the charger before starting charging. • Check if the battery voltage to be charged matches the charger. (Please refer to the nameplate for rated output of the charger) •...

  • Page 55: Common Problems And Solutions

    Transportation 1. During the loading, unloading and transportation process, severe vibration and large external impact should be avoided, and throwing, rolling, inverting, squeezing and excessive stacking are prohibited; 2. Prevent rain during transportation; 3. Ensure that the battery or battery pack has been disconnected from the load or charging device before transportation, without any form of charging and discharging.

  • Page 56: Maintenance

    1.7.8 Maintenance Daily Maintenance 1. It is necessary to arrange professionals for care during the charging operation, especially when the battery is almost fully charged; make sure that the plug and the socket are in good contact during the charging process to ensure that the charging device works normally and ensure that the connection points of the battery pack are in good contact.

  • Page 57: Operational Safety And Environmental Protection

    Truck Maintenance Operational safety and environmental protection • The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the service checklists. • Only use original spare parts that have been certified by our quality assurance. Used parts, oils and fuels must be disposed of in accordance with the applicable environmental protection regulations.

  • Page 58: Servicing And Inspection

    Settings When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck specific settings. Hydraulic hoses The hoses must be replaced every six years. When replacing hydraulic components, also replace the hoses in the hydraulic system. Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck.

  • Page 59: 1.3.1Maintenance Checklist

    1.3.1Maintenance Checklist ● Maintenance interval Brake Check magnetic brake air gap. ● ● Electrics Test instruments, displays and control switches. ● Test warning and safety device. Make sure wire connections are secure and check for ● damage. ● Test micro switch setting. ●...

  • Page 60: 1.3.2 Lubrication Points

    1.3.2 Lubrication Points Lubricant Improper operations may constitute hazards to the operator's health and life, as well as to the surrounding environment. When storing or adding lubricant, use clean containers. It is strictly forbidden to mix different types and specifications of lubricants with each other (except for those can be mixed under clear statement).
  • Page 61 Table 1 Lubricants Code Type Specification Amount Position Anti-wear hydraulic oil L-HM46 Hydraulic See the table below Low temperature anti-wear System L-HV32 hydraulic oil (cold storage) Heavy Duty Gear Oil 80W-90 (GL-5) 1.38 L Gearbox Lifting Height (mm) Quantity (L) Max height 3000 Check the hydraulic oil level CAUTION...

  • Page 62: Maintenance Instructions

    1.3.3 Maintenance Instructions Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs.
  • Page 63 How to add oil (See Lubrication Points) • Prepare the order pickers for maintenance and repairs (Maintenance Instructions). • Add transmission oil(or grease for JX0) of the correct grade to oil cup(Lubrication Schedule). • Add transmission oil every 1000 operating hours, or at least annually.

  • Page 64: Prior To Decommissioning

    Decommissioning the order picker If the order picker is to be decommissioned for a long period, it must be parked in a frost-free and dry location. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground. This is the only way of ensuring that the wheels and wheel bearings are not damaged.

  • Page 65: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents G9

    Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. EP has a special safety depart- ment with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 66: H Troubleshooting

    H Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. If the fault cannot be rectified after carrying out the remedial procedure, notify the manufacturer ’ s service department ,as any further troubleshooting can only be performed by specially trained and qualified service personnel.The manufacturer has a customer service department specially trained for these tasks.

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