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EP EQUIPMENT CO.,LTD. is one of the With business all over the world, EP has world’s leading companies manufacture, thousands of employees and hundreds design material handling equipment and of agents worldwide to provide our provide related service. With over...
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, the real parameters will depend on sale files. 2. Manual pictures for reference only, the real car shall prevail, and shall not affect the manual use. EP EQUIPMENT CO.,LTD Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA Tel: 86-571-28031990 Fax: 86-571-28035616 Net: www.ep-ep.com...
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WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOUORSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These truck may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
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9. All hydraulic systems shall be regularly inspected and maintained in conformance with good practice. Cylinders, valves and other similar parts shall be checked to assure that "drift" has not developed to the extent that it would create a hazard. 10.
Catalog Correct use and application....................1 1. Truck Description......................... 2 1.1 Application........................2 1.2 Assemblies........................3 1.2.1 Control Handle......................4 1.2.3 Discharge indicator....................4 1.3 Identification points and data plates............... 6 1.3.1 Truck data plate...................... 8 1.4 Standard Version Specifications................9 1.4.1 Performance data for standard trucks..............9 2.
Correct use and application The guidelines form part of these operating instructions and must be observed. National regulations apply in full. The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and serviced in accordance with the present instructions.
1. Truck Description 1.1 Application The truck is designed to transport goods on level surfaces. It can lift open bottom or diagonal board pallets as well as roll cages beyond the area of the load wheels. Suitable environment temperature is 5°C to 40 °C. If a long time in less than 5 °...
1.2.1 Control Handle Item Control / Display Function "Horn" button Activates the horn. Power switch button Starting truck Pull the lowering lever and hold. The forks will be Lowering lever lowered to its minimum height and stop on its own. By pressing this switch, the vehicle starts to travel Emergency stop switch in the opposite direction...
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in 1 second, pausing for 2 seconds and then flashing three times, pausing for 3 seconds. Short circuit protection: The green light repeats in a cycle of flashing once in 1 second, pausing for 2 seconds and then flashing four times, pausing for 3 seconds. Over-current protection: The green light repeats in a cycle of flashing once in 1 second,pausing for 2 seconds and then flashing five times, pausing for 3 seconds.
1.3.1 Truck data plate Item Description Item Description Product name Battery voltage(v) Model type. Rated drive power(kw) Series no. Max battery weight(kg) Manufacture date Min battery weight(kg) Lift height(mm) Rated capacity(kg) Unladen mass with battery(kg) Load center(mm) Unladen mass without battery(kg) For queries regarding the truck or ordering spare parts please quote the truck serial number(3).
1.4 Standard Version Specifications 1.4.1 Performance data for standard trucks Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. Distinguishing mark Model designation HPL152 Drive unit Battery Operator type Walkie rated capacity lb. kg 1500 Load center distance in.
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4.21 Overall width in. mm 548 4.22 Fork dimensions s/ e/ l in. mm 50/150/1150 4.25 Distance between fork-arms in. mm 540 4.32 Ground clearance, center of wheelbase m in. mm 30 4.34. Aisle width for pallets 1000 × 1200 in.
2. Transport and Commissioning 2.1 Lifting the truck by crane 1.Only use crane handling equipment gear with sufficient capacity. 2.Loading weight > net weight of truck (battery weight for electric trucks).Loading weight not only net weight of truck but also the stock or the box. 3.Stock (box) should be big enough and strong enough to bear hole truck.
2.3 During brake-in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it. Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operation. •...
3.Operation 3.1Safety Regulations for the Operation of Pallet Trucks Driver authorisation: The Pallet truck may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative.
3.2 Operate and run the truck 3.2.1 Preparing Before the truck can be commissioned, operated or a load unit lifted, the driver must ensure that there is nobody within the hazardous area. Checks and operations to be performed before starting daily work •...
2.Steering • Apply the control shaft (1) to the left or right. 3.Braking Emergency stop Press the emergency stop switch (2), all electrical functions are cut out and the truck automatically brakes. Automatic braking When the control handle is released it automatically sets itself to the upper brake zone (B) and automatic braking ensues.
Lift Press lowering lever(2) to the bottom. Lift the forks by moving the control shaft (1) up and down until the desired lifting height is achieved.Reset the lowering lever(2). Lower Set fork to the lowest position by pulling lowering lever (2) upward.
4.Battery Maintenance & Charging 4.1 Lithium Battery Precautions ·Please prevent the battery from water or infiltration of any corrosive liquid. Do not let the battery close to any open flame, heat, · flammable and explosive objects. ·Do not place the battery vertically on a conductive object to prevent the electrode from being touched by protruding objects.
·Charge the battery at an ambient temperature of 0 to 40°C. Attention: In case of battery fault, please contact the dealer to make appointment for repair. Never attempt to disassemble the battery. 4.2 Battery & Charger...
4.3 Charging the battery 4.3.1 Vehicle charging Safety regulations for Charging the battery • To charge the battery, the truck must be parked in a closed and properly ventilated room. When charging, the tops of the battery cells must be exposed to provide sufficient ventilation.
4.3.2 External charging 1. Lift the battery out of the vehicle. 2. Insert the battery into the charging base 3.The LED light lights up. LED MODE Charging mode : LED Red on Full charged : LED Green on Charger fault : LED Yellow flash Battery fault : LED Yellow on Before removing the battery, make sure that the vehicle is completely powered down.
4.4 Charge Completed 1.The battery is fully charged after 2.5 hours of charging at 100 ~240V AC. 2. Insert the battery into the battery compartment of the vehicle. 3.The battery can be operated continuously for 3 hours in a fully charged state. Before plugging the battery back, please make sure that the vehicle is still in the power-off state.
4.5 Charger Installation Charger is recommended to be installed to the wall with expansion screws . 4.6 Maintenance & Care Please replace the wheels with the tires specified by our manufacturer. Non-conforming tires can affect the performance and stability of the product. Do not clean the truck with flammable liquids.
5.Pallet Truck Maintenance 5.1 Operational safety and environmental protection • The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists. • Any modification to the Pallet truck assemblies, in particular the safety mechanisms, is prohibited.
and electronic components must be carefully covered beforehand as moisture can cause malfunctions. Do not clean with pressurised water. After cleaning the truck, carry out the activities detailed in the “Recommissioning” section. Electrical System Only suitably trained personnel may operate on the truck’s electrical system. –...
5.3.1Maintenance Checklist Maintenance ● interval W A B ● Brake Check magnetic brake air gap. ● Electrics Test instruments, displays and control switches. ● Test warning and safety device. Make sure wire connections are secure and check for ● damage. ●...
5.3.2 Lubrication Schedule Fuels, coolants and lubricants Handling consumables: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames.
Code Description Used for L-HM32 Hydraulic system L-HV32 Polylub GA352P Rotation gear Gear case Grease(contain 5.3.3 Maintenance Instructions Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: •...
Recommissioning The truck may only be recommissioned after cleaning or repair work, once the following operations have been performed. • Test horn. • Test brake. • Lubricate the truck in accordance with the maintenance schedule. 5.4 Decommissioning the industrial truck If the industrial truck is to be decommissioned for more than two months , e.g.
• Clean the battery, grease the terminals and connect the battery. • Charge the battery (See 4.3Charging the battery ). • Check hydraulic oil for condensed water and replace if necessary. • Start up the truck (see 3.2 Operate and run the truck ). If there are switching problems in the electrical system, apply contact spray to the exposed contacts and remove any oxide layers on the contacts of the operating controls by applying them repeatedly.
6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action • • Truck does Key switch in “OFF”...
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1212 MOTOR CONTROLLER LED BLINKS LED BLINKS Error Message digit 1 digit 2 THERMAL FAULT THROTTLE FAULT SPEED POT FAULT UNDERVOLTAGE FAULT OVERVOLTAGE FAULT MAIN OFF FAULT (not used) MAIN FAULT MAIN ON FAULT (not used) WIRING FAULT BRAKE ON FAULT PRECHARGE FAULT BRAKE OFF FAULT HPD FAULT...
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– Temperature >80°C < -10°C. 2. Excessive load on vehicle. over-/under-temperature THERMAL FAULT 3.Operation extreme cutback environments. 4.Electromagnetic brake releasing. 1.Throttle input wire open or PotLow and/or PotWiper shorted. THROTTLE FAULT out of range 2.Throttle pot defective. 3.Wrong throttle type selected. 1.Speed limit pot wire(s) broken speed limit pot wiper out of SPEED POT FAULT...
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1. Brake driver shorted. PRECHARGE FAULT precharge fault 2. Precharge circuit damaged. 3. MOSFET failure. 1.Electromagnetic brake driver open. BRAKE OFF FAULT brake Off fault 2.Electromagnetic brake coil shorted. 1. Improper sequence of throttle HPD FAULT HPD (High Pedal Disable) and KSI,push, or inhibit inputs.
Chapter 1 Safety Precautions CAUTION • DO NOT short-circuit the positive and negative terminals of the battery. • Do not collide, handle gently, and avoid the battery being subjected to excessive vibration, external impact, high drop, etc. • DO NOT place the battery or battery pack in a corrosive chemical environment.
Chapter 2 Battery Introduction and Instructions 2.1 Battery Introduction Battery model EL20A Battery weight Rated voltage Cell material Rated capacity 20Ah Battery size 193x81x300mm Charger voltage Charger current 2.2 Instructions 1. Due to the product in transit or inventory, the lithium battery must be fully charged with the vehicle-specific charger before the first use (do not mix with other models of chargers or use other modified equipment), and then it can be used;...
lifting rings during the lifting process, and gently lift it to keep it stable and not inclined; 9. The operator must read the instructions carefully before use and receive relevant safety training to be able to handle emergencies; Chapter 3 Charging 1.
Chapter 4 Storage 1. Try to ensure that the battery or battery pack's power is 60% before long-term storage as the battery has the function of self-discharge, be sure to charge the battery once every 3 months to ensure the battery power is 60%;...
Chapter 5 Transportation 1. During the loading, unloading and transportation process, severe vibration and large external impact should be avoided, and throwing, rolling, inverting, squeezing and excessive stacking are prohibited; 2. Prevent rain during transportation; 3. Ensure that the battery or battery pack has been disconnected from the load or charging device before transportation, without any form of charging and discharging.
Chapter 6 Common Problems and Solutions During the use and maintenance of the lithium-ion battery, the battery or battery system may have one or more of the following abnormal conditions, please organize the professional engineers and technicians to perform the necessary processing according to the instructions in this manual;...
Chapter 7 Maintenance 7.1 Daily Maintenance 1. It is necessary to arrange professionals for care during the charging operation, especially when the battery is almost fully charged; make sure that the plug and the socket are in good contact during the charging process to ensure that the charging device works normally and ensure that the connection points of the battery pack are in good contact.
5. Check the insulation resistance between the battery pack and the vehicle body to ensure that the resistance value meets the Chinese national standard ( 500Ω/V) and to ensure that there is no electric leakage with the battery (once a month); 7.3 Disposal of Used Battery Packs To prevent environmental pollution, the battery should be sent to a local recycling center or a dedicated lithium battery processing facility.
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