EP Equipment ES16-RS Operation Manual
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EP Equipment ES16-RS Operation Manual

Electric stacker
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Summary of Contents for EP Equipment ES16-RS

  • Page 2 , the real parameters will depend on sale files. 2. Manual pictures for reference only, the real car shall prevail, and shall not affect the manual use. EP EQUIPMENT CO.,LTD. Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA Tel:86-571-28031990 Fax:86-571-28035616 Net:www.ep-ep.com...
  • Page 3 WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOURSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These truck may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
  • Page 4 9. All hydraulic systems shall be regularly inspected and maintained in conformance with good practice. Cylinders, valves and other similar parts shall be checked to assure that "drift" has not developed to the extent that it would create a hazard. 10.

  • Page 5: Table Of Contents

    Catalog Correct use and application ..................1 1. Truck Description ....................2 1.1 Application .....................2 1.2 Assemblies ....................3 1.2.1 Folding operator pedal .................4 1.2.2 Safety Gate ..................4 1.2.3 Control Handle ..................4 1.2.4 Key switch....................5 1.2.5 Battery discharge indicator ..............5 1.2.6 Emergency brake switch ..............5 1.3 Identification points and data plates ...............6 1.3.1 Truck data plate ...................7 1.3.2 Capacity chart ..................7...
  • Page 6 5.3.3 Maintenance Instructions ..............28 5.4 Decommissioning the industrial truck ............30 5.4.1 Prior to decommissioning ..............30 5.4.2 During decommissioning ..............30 5.4.3 Restoring the truck to operation after decommissioning ..... 30 5.5 Safety checks to be performed at regular intervals and following any unusual incidents ............

  • Page 7: Correct Use And Application

    Correct use and application The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full. The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units.

  • Page 8: Truck Description

    1. Truck Description 1.1Application The truck is a tiller operated electric stacker with a folding operator platform and side arms.The truck is designed for lifting and transporting goods on a level surface. The truck can pick up, outside the load wheel area, open bottom or diagonal board pallets as well as roll cages .

  • Page 9: Assemblies

    1.2 Assemblies Item Component Item Component Folding operator pedal Mast Safety Gate Emergency stop swich Drive wheel Fork Battery discharge indicator Chassis Control Handle Caster wheel...

  • Page 10: Folding Operator Pedal

    1.2.1Folding operator pedal Folding operator pedal have two state: fold and unfold. While the state of Folding operator pedal changed the Travel speed (Max) changed too. Because of gas spring the folding operator pedal can fold self-motion. 1.2.2Safety Gate Travel speed (Max) will change when the state of side arm is changed.

  • Page 11: Key Switch

    1.2.4 Key switch Switches control current on and off. Truck power supply is break off when the key turn "OFF". Truck power supply is turn on when the key turn "ON". Removing the key prevents the truck from being switched on by unauthorised personnel.

  • Page 12: Identification Points And Data Plates

    1.3 Identification points and data plates Item Description Operator Warning Decal Stacker data plate Direction Decal On Control Handle “Never stand ” warning “Never put your hands in inner“ warning Capacity chart...

  • Page 13: Truck Data Plate

    1.3.1Truck data plate Item Description Item Description Manufacturer Fork length Type Lift height Load capacity（kg） Battery nominate capacity Load center Service weight with battery Fork width Serial no. For queries regarding the truck or ordering spare parts please quote the truck serial number(10).

  • Page 14: Specifications

    1.4 Specifications Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. 1.4.1Performance data for standard trucks Description ES16-RS Unit 1600 Load capacity Load center laden km/h Travel speed unladen km/h 0.13 laden Lifting speed 0.16 unladen 0.25...

  • Page 15: Dimensions

    1.4.2Dimensions Description ES16-RS Unit Load distance Wheelbase 1375 Fork carriage width Distance between fork-arms 570/600/685 Height, mast lowered 2020 Free lift Lift height 3000 Height, mast extended 3465 Height of tiller arm in operating position, min/ max 1150/1480 Fork height, lowered...
  • Page 16 Standard Mast Types （mm） Close Mast Extended Mast Free height lift height height Height Mast types 1870 2650（2700） 3165 2950（3000） 2020 3465 2170 3250（3300） 3765 Two Stage Mast (Wide view) 3550（3600） 2320 4065 2470 3850（3900） 4365 4110（4200） 2600 4625 1819 1320 2620（2700）...
  • Page 17 ES16-RS...

  • Page 18: Transport And Commissioning

    2.Transport and Commissioning 2.1Transport 2.1.1Lifting the truck by crane 1.Only use crane lifting gear with sufficient capacity. 2.Loading weight = net weight of truck (+ battery weight for electric trucks). 3.crane lifting gear get across fixed hole(1) to Lifting the truck. –...

  • Page 19: During Brake-In

    – Check the hydraulic oil level. – Install the battery if necessary, (see "4.4 Battery removal and installation" ). – Charge the battery, (see "4.3 Charging the battery"). 2.3During brake-in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it.

  • Page 20: Operation

    3.Operation 3.1Safety Regulations for the Operation of stackers Driver authorisation: The stacker may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative.

  • Page 21: Starting Up The Truck

    3.2Starting up the truck 3.2.1 Preparing Before the truck can be commissioned, operated or a load unit lifted, the driver must ensure that there is nobody within the hazardous area. Checks and operations to be performed before starting daily work –...

  • Page 22: Travelling, Steering, Braking

    3.2.2Travelling, Steering, Braking Never carry passengers. Be extremely careful when driving and steering,especially when operating outside the geometry of the truck. Emergency Disconnect –Drawing back the emergency stop switch . All electrical functions are deactivated. Emergency Stop Automatic braking (emergency stop) occurs when the control handle (3) is released–the tiller automatically reverts to the upper brake zone (B).

  • Page 23: Lifting, Transporting And Depositing Loads

    – by plugging – by using the operating brake – with the emergency stop switch (Emergency Disconnect) By Plugging: – When travelling, set the controller to the opposite direction. The truck brakes regeneratively until it starts to move in the opposite direction. The rate of braking depends on the position of the controller.

  • Page 24: Parking The Truck Securely

    Lower Press “Lower” button(13) until the lowest position. 3.2.4 Parking the truck securely When you leave the truck it must be securely parked Warning! even if you only intend to leave it for a short time. Parking the truck securely. •...

  • Page 25: Battery Maintenance & Charging

    4.Battery Maintenance & Charging 4.1 Safety regulations for handling acid batteries Park the truck securely before carrying out any work on the batteries. Maintenance personnel : Batteries may only be charged, serviced or replaced by trained personnel .The present operator manual and the manufacturer ’s instructions concerning batteries and charging stations must be observed when carrying out the work.

  • Page 26: Charging The Battery

    Battery Disposal: Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws.The manufacturer’s disposal instructions must be followed. Before closing the battery cover make sure that the battery lead cannot be damaged. Batteries contain an acid solution which is poisonous and corrosive . Therefore , always wear protective clothing and eye protection when carrying out work on batteries .

  • Page 27: Battery Removal And Installation

    Charging step – Check whether condition is according with "Safety regulations for Charging the battery". – Park the truck securely(See 3.2.4 Parking the truck securely). – Expose the battery ( see 4.2.1 Exposing the battery). – Remove the battery connector (29) –...
  • Page 28 （2）remove the side panel The truck must be parked on level ground. To prevent short circuits, batteries with exposed terminals or connectors must be covered with a rubber mat. Place the battery connector or the battery cable in such a way that they will not get caught on the truck when the battery is removed.

  • Page 29: Stacker Maintenance

    5.Stacker Maintenance 5.1Operational safety and environmental protection – The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists. – Any modification to the stacker assemblies, in particular the safety mechanisms, is prohibited.

  • Page 30: Servicing And Inspection

    Electrical System Only suitably trained personnel may operate on the truck’s electrical system. – Before working on the electrical system, take all precautionary measures to avoid electric shocks. For battery-operated trucks, also de-energise the truck by removing the battery connector. Welding To avoid damaging electric or electronic components, remove these from the truck before performing welding operations.

  • Page 31: Maintenance Checklist

    5.3.1Maintenance Checklist Standard ＝ ★ Cold Store ＝ ☆ ★ Brake 1.1 Check magnetic brake air gap. ★ Electrics 2.1 Test instruments, displays and control switches. ☆ ★ 2.2 Test warning and safety device. ★ 2.3 Check fuse ratings. ★ 2.4 Make sure wire connections are secure and check for damage.
  • Page 32 Standard ＝ ★ Cold Store ＝ ☆ ★ 5.1 Test the operator’s platform and check Truck design for damage. ★ 5.2 Check chassis for damage and screw connections. ★ 5.3 Check labels. ★ Hydraulic 6.1 Check operation, wear and setting. ★...

  • Page 33: Lubrication Schedule

    5.3.2 Lubrication Schedule...

  • Page 34: Maintenance Instructions

    Fuels, coolants and lubricants Handling consumables: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames.
  • Page 35 Checking the hydraulic oil level – Prepare the truck for maintenance and repairs ( See 5.3.3 Maintenance Instructi- ons ). – Opening the front panel(See 5.3.3 Maintenance Instructions). – Check hydraulic oil level in hydraulic reservoir . There is oil level display on the level gauge The Oil level depends on the lift height. The oil level must be checked when the load forks are lowered.

  • Page 36: Decommissioning The Industrial Truck

    5.4Decommissioning the industrial truck If the industrial truck is to be decommissioned for more than two months , e.g. For operational reasons,it must be parked in a frost-free and dry location and all necessary measures must be taken before, during and after decommissioning as described.

  • Page 37: Safety Checks To Be Performed At Regular Intervals

    Battery powered trucks: If there are switching problems in the electrical system, apply contact spray to the exposed contacts and remove any oxide layers on the contacts of the operating controls by applying them repeatedly. Perform several brake tests immediately after re-commissioning the truck. 5.5Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations.

  • Page 38: Troubleshooting

    6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action – Battery connector not connected –...

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