EP Equipment CQD15S-E Operation Manual
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EP Equipment CQD15S-E Operation Manual

Electric reach truck
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Summary of Contents for EP Equipment CQD15S-E

  • Page 2 EP EQUIPMENT CO.,LTD. is one of the world’s leading companies manufacture, With business all over the world, EP has design material handling equipment and thousands of employees and hundreds provide related service. With over of agents worldwide to provide our...
  • Page 3 2. Manual pictures for reference only, the real car shall prevail, and shall not affect the manual use. 3.Manual pictures only sign for one of the models in this series models. COPYRIGHT OF THESE OPERATING INSTRUCTIONS REMAINS WITH EP EQUIPMENT CO.,LTD OM3315 12.15...
  • Page 4 WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOUORSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These trucks may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
  • Page 5 10. Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts. 11. Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval.

  • Page 6: Table Of Contents

    Catalog Correct use and Application ..................1 1. Truck Description ....................2 1.1Application .....................2 1.2 Truck Assemblies ..................3 1.3 Standard Version Specifications ..............5 1.3.1 Performance data for standard Reach Trucks ........5 1.3.2 Dimensions ..................5 1.4 Identification points and data plates ............11 1.4.1 Truck data plate ................13 1.4.2 Capacity chart ..................13 2.
  • Page 7 5.3.1 Maintenance Checklist ..............31 5.3.2 Lubrication Schedule................33 5.3.3 Maintenance Instructions ..............35 5.4 Decommissioning the truck .................37 5.4.1Prior to decommissioning ..............37 5.4.2 Restoring the truck to operation after decommissioning ....37 5.5 Safety checks to be performed at regular intervals and following any unusual incidents ......................38 5.6 Final de-commissioning, disposal ...............38 6.Troubleshooting ....................39...

  • Page 8: Correct Use And Application

    Correct use and Application The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the truck or property.

  • Page 9: Truck Description

    1. Truck Description 1.1Application The series is an electric standing, clear view reach truck. It is designed for internal and external use to lift and transport goods. Open bottom pallets or pallets with transverse boards can be lifted inside or outside the area of the load wheels or roll cage.

  • Page 10: Truck Assemblies

    1.2 Truck Assemblies Item Component Item Component Mast Cushion Overhead guard Drive wheel Load wheel Pump motor Outriggers 10 Tank Battery 11 Control panel Balance wheel...
  • Page 11 Safety mechanisms: An enclosed truck geometry with rounded edges ensures safe handling of the truck. The driver is protected by the overhead guard (2). Pressing the Emergency brake switch disconnects all electrical functions in hazardous situations.The drive wheel (8) and the load wheels (3) are protected by a solid skirt. Line brake safety devices in the lift cylinders limit the load lowering speed in the event of a hydraulic system failure.

  • Page 12: Standard Version Specifications

    1.3 Standard Version Specifications Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. 1.3.1 Performance data for standard Reach Trucks Item Description CQD15S CQD15S-E Unit Drive unit Battery Operator type Standing Load capacity 3307 Load center 23.6 Travel speed, laden/ unladen 5.2/5.6...
  • Page 13 Seat height/standing height 13.2 Height of wheel arms Overall length See Form 4 Length to face of forks See Form 4 Overall width 42.5/43 s/e/l Fork dimensions 1.6×4×42 Fork Frame width 32.6 Distance between fork-arms 7.9-24.4 Distance between wheel arms/loading 29.5 surfaces α/β...
  • Page 14 68.5 236.2 270.1 263.8 109.4 75.6 75.6 255.9 289.8 283.5 116.1 81.9 81.9 275.6 309.4 303.1 122.8 89.0 89.0 295.3 329.1 322.8 Note：1.（*)Without gear rack parameters; 2.when the h3 is 275.6 or 295.3 ,this masts are only used to CQD15S-E.
  • Page 15 Form 2：Battery (48V) （Ah） Battery Capacity Battery Weight（lb.） 1235 1367 1629 1629 1629 6(Only CQD15S-E) 1323 Form 3: Service weight （include battery）(lb.) Service weight（lb.） Mast types Mast height（in.） CQD15S CQD15S-E 106.3 5169 4795 118.1 5224 4850 129.9 5279 4905 Two Stage Mast 143.3...
  • Page 16 Form 3: Length across wheel arms Without sideshifter With sideshifter Mast types Two Stage Three Stage Two Stage Three Stage Mast Mast Mast Mast Overall length 91.9 92.8 93.3 94.2 （minimum）（in.） Length to face of forks l 49.8 50.7 51.2 52.0 Reach distance 26.2...

  • Page 18: Identification Points And Data Plates

    1.4 Identification points and data plates...
  • Page 19 Item Description “Never put your hands in inner and outer mast.“ warning Warning decal Strap points for crane lifting CE decal “Never stand ” warning Model decal Operator warning decal Truck data plate Capacity chart Security mark “Don't drive in rain.“ warning Operator warning...

  • Page 20: Truck Data Plate

    1.4.1 Truck data plate Item Description Item Description Model Rated Capacity Serial no. Mass Without Battery Service weight without battery Max. Battery Mass Production Date Min. Battery Mass Battery Voltage Lifting height Capacity Load weight Max.Lifting Height Load center For queries regarding the truck or ordering spare parts please quote the truck serial number(2).

  • Page 21: Commissioning

    2. Commissioning 2.1 Using the truck for the First Time Only operate the truck with battery current. Preparing the truck for operation after delivery or transport. Procedure • Check the equipment is complete. • Check the hydraulic oil level. • Install the battery if necessary (where required), (see "4.5 Battery removal and installation"...

  • Page 22: Operation

    3.Operation 3.1 Safety Regulations for the Operation of trucks Driver authorisation: The truck may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative.

  • Page 23: Controls And Displays

    3.2 Controls and Displays 3.2.1 Control panel controls and displays...
  • Page 24 Item Control / Display Function Function operation: • Load handler lift/lower • Mast support extend / retract Hydraulic control handle • Fork forward or backward tilt • Sideshift left / right Travel switch Select the required driving direction. Disconnects the supply current, deactivates all electrical Emergency brake switch functions, causing the truck to brake automatically.

  • Page 25: Display Unit Controls And Displays

    3.2.2 Display unit controls and displays 1 Low battery alarm lamp When the electricity is too low, the lamp will illuminate.Must prevent the battery from over discharging , please charging. Fault alarm lamp When the order picker has fault, the lamp will illuminate.At this time, the Information display area of LCD screen will display the warning and fault indication .
  • Page 26 Function keys Use the "left" button to adjust the speed mode;Use the "down" button to switch the driving mode. Use the "middle" to code. LCD screen Power display area It will display the rate of charge here.Each cell represents 10% charge,a total of 10 lattice. For example, figure shows the reach truck has 80% charge.

  • Page 27: Run The Truck

    3.3 Run the truck 3.3.1 Checking and Preparing Checks and operations to be performed before starting daily work • Visually inspect the entire truck (in particular wheels and load handler) for obvious damage. • Visually inspect the battery attachment and cable connections. •...

  • Page 28: Industrial Truck Operation

    3.4 Industrial Truck Operation 3.4.1 Safety regulations for truck operation Travel routes and work areas: Only use lanes and routes specifically designated for truck traffic. Unauthorised third parties must stay away from work areas. Loads must only be stored in places specially designated for this purpose. Driving conduct: The driver must adapt the travel speed to local conditions.

  • Page 29: Travel, Steering, Braking

    3.4.2 Travel, Steering, Braking Do not drive the truck unless the panels are closed and properly locked. When you start up the truck the drive pedal must be applied.
  • Page 30 1.Driving • Insert the key in the key switch and turn it to the “ON” position . • Use the travel switch (3) to select the required driving direction. Back = the drive direction (V), the main travel direction. Forward = the load direction (R) . •...

  • Page 31: Lifting And Depositing Loads

    3.4.3 Lifting and depositing loads Before raising a load, the driver must ensure that it is correctly palletised and that the capacity of the truck is not exceeded. • Insert the forks as far as possible underneath the load. 1.Lifting - Lowering Do not reach into the mast.

  • Page 32: Parking The Truck Securely

    Tilting Backward To tilt backward, push the control lever (3) in direction (B). 4.Left - Right Sideshift The references to left and right are based on the load handler as viewed from the operator’s position. Sideshift Left Push the control lever (4) in direction (F). Sideshift Right Push the control lever (4) in direction (B).

  • Page 33: Battery Maintenance & Charging

    4.2 Battery type & dimension Battery type & dimension as follow : CQD15S Tuck type CQD15S-E Battery type 3HPzS 300 3HPzS 345 3HPzS 360 4HPzS 420 4HPzS 450 4HPzS 465 voltage/ rated capacity 48/300...

  • Page 34: Exposing The Battery

    4.3 Exposing the battery • Preparing for Operation (See 3.3.4 To prepare the truck for operation ). • Move the control lever (2) in the arrow direction. Move the mast holder as far as the stop in the battery direction(B) and release the control lever (2) (the mast is now in its limit position).

  • Page 35: Charging The Battery

    4.4 Charging the battery • Expose the battery(See 4.3 Expose the battery ). Safety regulations for Charging • Please charge in the well-ventilated and appointed site. • Mark ‘no smoking’ on charging. • ahead of charging，please examine wire and pin whether good or not. When wire and pin are damaged，please do not charge.

  • Page 36: Truck Maintenance

    Do not overuse battery: • If you use up the energy of battery till the forklift immovability, you will shorten its working hours. • Shower for battery appears need for charge，please charge it quickly. Battery maintenance: The battery cell covers must be kept dry and clean. The terminals and cable shoes must be clean, secure and have a light coating of dielectric grease.Batteries with non insulated terminals must be covered with a non slip insulation mat.

  • Page 37: Maintenance Safety Regulations

    in accordance with the intervals indicated in the servicing checklists. • Any modification to the truck assemblies, in particular the safety mechanisms, is prohibited. The operational speeds of the truck must not be changed under any circumstances. • Only original spare parts have been certified by our quality assurance department. To ensure safe and reliable operation of the truck, use only the manufacturer's spare parts.

  • Page 38: Servicing And Inspection

    For battery-operated trucks, also de-energise the truck by removing the battery connector. Welding To avoid damaging electric or electronic components, remove these from the truck before performing welding operations. Settings When repairing or replacing electric or electronic components or assemblies, always note the truck-specific settings.
  • Page 39 ● Electrical Test instruments, displays and control switches. ● system Test warning and safety device. Make sure wire connections are secure and check for ● damage. ● Test micro switch setting. ● Check contactors and relays. ● Fix the motor and cable. ●...

  • Page 40: Lubrication Schedule

    ● Steering Test electric steering. ● system Check steering toothing for wear and lubricate. ● Lubrication Grease the vehicle in accordance with the lubrication schedule. 5.3.2 Lubrication Schedule...
  • Page 41 Consumables Handling consumables type material: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames.

  • Page 42: Maintenance Instructions

    Only use clean containers when filling up with consumables. Do not mix consumables of different grades. The only exception to this is when mixing is expressly stipulated in the Operating Instructions. Avoid spillage. Spilled liquids must be removed immediately with suitable bonding agents and the bonding agent/consumable mixture must be disposed of in accordance with regulations.
  • Page 43 Instructions). • Check the transmission oil level, it should be at the control plug level (See 5.3.2 Lubrication Schedule ). • If necessary add transmission oil of the correct grade (See 5.3.2 Lubrication Schedule ). Installation is the reverse order. Recommissioning The truck may only be recommissioned after cleaning or repair work, once the following operations have been performed.

  • Page 44: Decommissioning The Truck

    5.4 Decommissioning the truck If the truck is to be decommissioned for more than two months , e.g. for operational reasons,it must be parked in a frost-free and dry location and all necessary measures must be taken before, during and after decommissioning as described. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground.

  • Page 45: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual

    5.5 Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. We have a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 46: Troubleshooting

    6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action • Battery connector not •...

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