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Henkelman Manuals
Kitchen Appliances
Neo 42
User manual
Henkelman Neo 42 User Manual
Vacuum packaging machine
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
List of Figures
Preamble
List of the Symbols Used in this Manual
Qualified Personnel
Storing the Manual
Regulatory Information
Terms of Warranty
Liability
Terms and Abbreviations
Safety
Pictograms on the Machine
General Warnings
Warnings During Use
Warnings for Operating Personnel
Introduction
Description of the Machine
Boxer Series
Overview of the Main Components
Figure 1: Overview of the Main Components
Lynx Series
Overview of the Main Components
Neo Series
Figure 2: Overview of the Main Components
Overview of the Main Components
Figure 3: Overview of the Main Components
Toucan Series
Overview of the Main Components
Figure 4: Overview of the Main Components
Description of the Packaging Process/Machine Functions
Packaging Process/Machine Functions
General Functions
Sealing System
Figure 5: Overview of the Sealing System
Installation
Transportation and Installation
Connecting the Machine
Prior to the First Use
Operation
10-Programme Control System (10-PCS)
Operating Elements
Figure 6: Control Panel of the 10-Programme Control System
Starting the Machine
Starting the Packaging Cycle
Proceeding to the Next Step in the Cycle
Terminating a Programme
Changing the Programme Settings
Vacuum
Vacuum (Automatic)
Vacuum+ (Optional)
Gas (Optional)
Gas+ (Optional)
Liquid Control (Optional)
Liquid Control+ (Optional)
Red Meat (Optional)
Multi-Cycle Vacuum (Optional)
Seal
Soft-Air
External Vacuum (Optional)
Example Programmes
Figure 7: External Vacuum Adapter Set (10-Programme Control System)
Guideline for Function Values
Advanced Control System (ACS)
Operating Elements
Figure 8: Control Panel of the Advanced Control System (ACS)
Changing the ACS Settings
Figure 9: Possible Display Modes
Figure 10: Possible Display Modes
Figure 11: Overview of the Menus
Importing/Exporting Data
Data Log ID
Figure 12: Example of an Exported Data Log
Starting the Machine
Starting the Packaging Cycle
Proceeding to the Next Step in the Cycle
Changing the Programme Settings
Figure 13: Screenshot of the Navigation Mode and the Operating Buttons of the ACS
Programming the ACS Control Using the PC
Functions
Vacuum
Vacuum (Automatic)
Vacuum+ (Optional)
Gas (Optional)
Gas+ (Optional)
Liquid Control (Optional)
Liquid Control+ (Optional)
Red Meat (Optional)
Sequential Vacuum (Optional)
Marinating (Optional)
Tenderising (Optional)
Jars (Optional)
Seal
Soft-Air
External Vacuum (Optional)
Dealer Information
Terminating a Programme
Printer
Connecting a Printer
Figure 14: External Vacuum Adapter Set (ACS)
Creating a Label
Replacing a Printer Roll
Figure 15: Replacing the Printer Roll
Aligning the Printer
Figure 16: Aligning the Printer
Figure 17: Printing the First Label
Example Programmes
Guideline for Function Values
Touch Control System (TCS)
Operating Elements
Starting the Machine
Figure 18: Neo Control Panel
Selecting a Programme
Changing the Programme
Changing the Vacuum Settings (Icon 16)
Changing the Gas Settings (Icon 17)
Changing the Seal Time (Icon 18)
Changing the Soft Air Time (Icon 19)
Running the Packaging Cycle
Proceeding to the Next Cycle Step
Cleaning the Pump
Selecting Options on the Machine in the Option Menu
Liquid Control (Icon 4)
Red Meat (Icon 5)
Step Vacuum (Icon 6)
Marinating (Icon 7)
Terminating a Programme
Switching off the Machine
Using the App
Downloading the App
Programmes in the App
Printer
Connecting a Printer
Creating a Label (App Only)
Replacing a Printer Roll
Figure 19: Replacing the Printer Roll
Aligning the Printer
Figure 20: Aligning the Printer
Figure 21: Printing the First Label
Data Log ID
Notifications
Example Programmes
Guideline for Function Values
Figure 22: Vapour Pressure Curve of Water
Maintenance
Running the Pump Cleaning Programme
Maintenance Schedule
Cleaning the Machine
Replacing the Sealing Wire
Figure 23: Removing the Sealing Bar (Plastic Lid)
Figure 24: Removing the Sealing Bar (Metal Lid)
Figure 25: Replacing the Sealing Wire
Replacing the Silicone Rubber of the Silicone Holders
Replacing the Lid Gasket
Figure 26: Replacing the Silicone Rubber of the Silicone Holders
Inspecting the Lid Springs
Vacuum Pump Maintenance
Overview
Figure 27: Replacing the Lid Gasket
Pump 8 M /H
Pump 16 - 21 M /H
Figure 28: Overview of the Pump
Figure 29: Overview of the Pump
Removing Oil, Refilling Oil
Figure 30: Mounting Plate Boxer 52
Replacing the Oil Exhaust Filter
Pump 8 M
Figure 31: Replacing the Oil Exhaust Filter
Pump 16 - 21 M
Running the Pump Cleaning Programme
Figure 32: Replacing the Oil Exhaust Filter
Troubleshooting and Error Codes
Terms of Warranty
Disposal
Appendices
Technical Data
Boxer Series
Lynx Series
Neo Series
Toucan Series
Electrical Installation
Figure 33: Overview of the Electrical Installation
Vapour Pressure Curve of Water
Logbook
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Table of Contents
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Vacuum Packaging Machine
Boxer, Lynx, Neo, Toucan
User Manual
Art No. 0895001
Original Instructions for Use
©
Henkelman 2017-2019
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Summarization of Contents
Preamble and Manual Information
List of Symbols Used in Manual
Explains symbols used in the manual for safety and information.
Qualified Personnel Requirements
Defines qualified personnel and their responsibilities for operating the machine.
Manual Storage and Distribution
Instructions for storing and distributing the user manual.
Regulatory Compliance and CE Declaration
Lists directives the machine complies with and CE Declaration availability.
Warranty Terms and Limitations
Outlines warranty limitations, period, and conditions for product defects.
Liability Exclusions
States limitations of liability for damages and product use.
Manual Terms and Abbreviations
Defines abbreviations and terms used throughout the manual.
Safety Instructions and Warnings
Machine Pictograms and Warnings
Explains warning pictograms and markings on the machine for user safety.
General Operation Safety Warnings
Provides essential general safety warnings for machine operation and user responsibility.
Specific Operational Safety Warnings
Lists specific warnings and precautions to be followed during machine operation.
Operating Personnel Safety Requirements
Details age, training, and clothing requirements for machine operators.
Machine Description and Components
Boxer Series Overview
Introduces the Boxer series vacuum packaging machines and their features.
Boxer Series Main Components
Identifies and describes the key components of the Boxer series machines.
Lynx Series Overview
Introduces the Lynx series vacuum packaging machines and their advanced features.
Lynx Series Main Components
Identifies and describes the key components of the Lynx series machines.
Neo Series Overview
Introduces the Neo series vacuum packaging machines, highlighting smart and wireless features.
Neo Series Main Components
Identifies and describes the key components of the Neo series machines.
Toucan Series Overview
Introduces the Toucan series vacuum packaging machines for specialized packaging.
Toucan Series Main Components
Identifies and describes the key components of the Toucan series machines.
Packaging Process and Functions Overview
Provides an overview of the vacuum packaging process and available machine functions.
Detailed Packaging Process Steps
Details the steps involved in the vacuum packaging process and available functions.
General Machine Functions Explained
Explains general machine functions like cleaning, menu, and printing.
Sealing System Functionality
Describes the components and function of the machine's sealing system.
Installation and Setup
Machine Transportation and Installation Guidelines
Provides guidelines for moving, positioning, and installing the vacuum packaging machine.
Connecting the Vacuum Packaging Machine
Details the steps and precautions for connecting the machine to a power supply.
Pre-Operation Checks and Setup
Lists essential steps to perform before operating the machine for the first time.
Machine Operation Procedures
10-Programme Control System (10-PCS) Operation
Explains how to operate the machine using the 10-Programme Control System.
10-PCS Control Panel Elements
Identifies and describes the control panel elements of the 10-PCS system.
Starting the Machine with 10-PCS
Steps for powering on and preparing the machine for operation.
Initiating a Packaging Cycle with 10-PCS
Guides users on how to initiate a vacuum packaging cycle.
Advancing Packaging Cycle Steps
Explains how to manually advance to the next step in a packaging cycle.
Terminating a 10-PCS Programme
Details how to stop a running programme on the machine.
Adjusting 10-PCS Programme Settings
Describes how to adjust parameters for the 10 programmable cycles.
Setting Vacuum Parameters (10-PCS)
Instructions for setting the vacuum level for a programme.
Automatic Vacuum Settings (10-PCS)
How to automatically set the vacuum level based on sensor feedback.
Vacuum+ Functionality (10-PCS)
How to extend vacuum time to remove trapped air.
Gas Flush Functionality (10-PCS)
Instructions for setting the gas flush system for modified atmosphere packaging.
Gas+ Functionality (10-PCS)
How to use Gas+ to create "balloon packaging" for fragile products.
Liquid Control Setup (10-PCS)
How to set up Liquid Control to prevent boiling during vacuuming.
Liquid Control+ Setup (10-PCS)
How to extend vacuuming time after evaporation detection for Liquid Control.
Red Meat Option (10-PCS)
How to use the Red Meat option to prevent degassing in meat packaging.
Multi-Cycle Vacuum Option (10-PCS)
How to use multi-cycle vacuum for specific applications requiring low oxygen.
Seal Time Adjustment (10-PCS)
How to set the sealing time for the vacuum bag.
Soft-Air Time Adjustment (10-PCS)
How to set the soft air release time after sealing.
External Vacuum Function (10-PCS)
How to use the external vacuum function for containers outside the machine.
Example Programmes Overview (10-PCS)
Introduces pre-set programmes and how to modify them.
Guideline for Function Values (10-PCS)
Provides guidelines and explanations for setting various function values.
Advanced Control System (ACS) Overview
Introduces the Advanced Control System (ACS) and its features.
ACS Control Panel Elements
Identifies and describes the control panel elements of the ACS system.
Changing ACS Settings and Authorization
Details how to change machine and function settings with user and owner authorization.
Importing and Exporting Data via USB (ACS)
How to import and export programmes and labels using a USB connection.
Data Log ID Setup and Usage (ACS)
How to set up and use the data log for tracking production information.
Exporting Data Log to USB (ACS)
How to export the data log to a USB stick and erase memory.
Starting the Machine with ACS
Steps for powering on the machine with the ACS control.
Initiating a Packaging Cycle with ACS
Guides users on how to initiate a vacuum packaging cycle with ACS.
Advancing Packaging Cycle Steps (ACS)
How to manually advance to the next step in an ACS packaging cycle.
Adjusting ACS Programme Settings
How to view and adjust programme settings on the ACS control panel.
Programming ACS Control Using PC Software
How to create and manage programmes/labels using PC software.
Enabling ACS Built-in Functions
How to enable or disable built-in functions via the Settings menu.
Setting Vacuum Parameters (ACS)
Instructions for setting the vacuum level using the ACS control.
Automatic Vacuum Settings (ACS)
How to automatically set vacuum levels with ACS sensor control.
Vacuum+ Functionality (ACS)
How to extend vacuum time for trapped air removal with ACS.
Gas Flush Functionality (ACS)
Instructions for setting gas flush parameters with ACS control.
Gas+ Functionality (ACS)
How to use Gas+ for "balloon packaging" with ACS control.
Liquid Control Setup (ACS)
How to set up Liquid Control for preventing boiling with ACS control.
Liquid Control+ Setup (ACS)
How to extend vacuum time after evaporation detection with ACS.
Red Meat Option (ACS)
How to use the Red Meat option for fresh meat packaging with ACS.
Sequential Vacuum Option (ACS)
How to use sequential vacuum steps for better air removal with ACS.
Marinating Function Setup (ACS)
How to set up the marinating function with multiple vacuum/ventilation steps.
Tenderising Function Setup (ACS)
How to set a specific vacuum level and duration for tenderising/degassing.
Vacuum Sealing Jars Program (ACS)
How to use the specific programme for vacuum sealing jars.
Seal Time Adjustment (ACS)
How to set the sealing time for the vacuum bag.
Soft-Air Time Adjustment (ACS)
How to set the soft air release time after sealing.
External Vacuum Function (ACS)
How to use the external vacuum function with ACS control.
Dealer Information Display
Where dealer information is displayed on the machine.
Terminating an ACS Programme
How to stop a running programme with the ACS control.
Printer Connectivity for ACS
Information on connecting a printer for labels with ACS.
Connecting a Printer to ACS
Step-by-step guide to connect a printer to ACS machines.
Creating Labels via VacAssist App
How to create labels using the VacAssist App.
Replacing Printer Roll
Instructions for replacing the label roll in the printer.
Aligning the Printer for ACS
Steps to align the printer for correct label printing.
Example Programmes Overview (ACS)
Introduces pre-set programmes for ACS and how to modify them.
Guideline for Function Values (ACS)
Provides guidelines and explanations for setting ACS function values.
Touch Control System (TCS) Overview
Explains how to operate the machine using the Touch Control System.
TCS Control Panel Elements
Identifies and describes the control panel elements of the TCS system.
Starting the Machine with TCS
Steps for powering on the machine with the TCS control.
Selecting Programmes on TCS
How to select a programme using the TCS control.
Changing Programme Settings on TCS
How to change programme settings on the TCS control.
Adjusting Vacuum Settings (TCS)
Instructions for adjusting vacuum settings on TCS.
Adjusting Gas Settings (TCS)
Instructions for adjusting gas settings on TCS.
Adjusting Seal Time (TCS)
Instructions for adjusting the seal time on TCS.
Adjusting Soft Air Time (TCS)
Instructions for adjusting soft air time on TCS.
Initiating a Packaging Cycle with TCS
Guides users on how to initiate a vacuum packaging cycle with TCS.
Advancing Packaging Cycle Steps (TCS)
How to manually advance to the next step in a TCS packaging cycle.
Pump Cleaning Program (TCS)
How to run the pump cleaning programme on TCS.
Selecting Machine Options via TCS Menu
How to activate and adjust optional functions via the TCS menu.
Liquid Control Setup (TCS)
How to set up Liquid Control on TCS.
Red Meat Option Setup (TCS)
How to use the Red Meat option on TCS.
Step Vacuum Setup (TCS)
How to adjust step vacuum settings on TCS.
Marinating Function Setup (TCS)
How to set up the marinating function on TCS.
Terminating a TCS Programme
How to stop a running programme on TCS.
Switching Off the TCS Machine
How to turn off the machine using the TCS control.
Using the VacAssist App with TCS
How to control TCS machines using the VacAssist smartphone App.
Printer Connectivity for TCS
Information on connecting a printer for labels with TCS.
Connecting a Printer to TCS
Step-by-step guide to connect a printer to TCS machines.
Creating Labels via VacAssist App (TCS)
How to create labels using the VacAssist App.
Replacing Printer Roll (TCS)
Instructions for replacing the label roll in the printer.
Aligning the Printer for TCS
Steps to align the printer for correct label printing.
Data Log ID Setup (TCS)
How to log user activities and track production on TCS.
TCS Notifications and Settings
Information on programme notifications and device connection for TCS.
Example Programmes Overview (TCS)
Introduces pre-set programmes for TCS and how to modify them.
Guideline for Function Values (TCS)
Provides guidelines and explanations for setting TCS function values.
Maintenance Procedures
Running the Pump Cleaning Programme
How to run the pump cleaning programme to maintain the vacuum pump.
Machine Maintenance Schedule
Outlines the schedule for cleaning, inspections, and replacements.
Machine Cleaning Instructions
Instructions for cleaning the vacuum packaging machine safely.
Replacing Sealing Wires and Teflon Tape
Step-by-step guide for replacing sealing wires and Teflon tape.
Replacing Silicone Rubber Holders
How to replace silicone rubber for a good seal quality.
Replacing the Lid Gasket
How to replace the lid gasket to ensure proper vacuum chamber closure.
Inspecting Lid Springs
How to inspect lid springs for wear and damage.
Vacuum Pump Regular Maintenance
Importance of regular maintenance for the vacuum pump.
Vacuum Pump Models Overview
Overview of the different vacuum pump models used.
Components of 8 m³/h Vacuum Pump
Identifies components of the 8 m³/h vacuum pump.
Components of 16-21 m³/h Vacuum Pump
Identifies components of the 16-21 m³/h vacuum pump.
Changing Vacuum Pump Oil
Step-by-step guide for changing vacuum pump oil.
Replacing Oil Exhaust Filter (8 m³/h Pump)
Detailed steps for replacing the oil exhaust filter on the 8 m³/h pump.
Replacing Oil Exhaust Filter (16-21 m³/h Pump)
Detailed steps for replacing the oil exhaust filter on the 16-21 m³/h pump.
Running Pump Cleaning Programme (ACS/TCS)
How to run the pump cleaning programme for the ACS/TCS systems.
Troubleshooting and Error Codes
General Malfunctions and Solutions
Lists common malfunctions, causes, and corrective actions.
10-PCS Control Panel Error Messages
Explains error codes displayed on the 10-PCS control panel.
ACS Control System Error Messages
Explains error messages for the ACS control system.
TCS Control System Error Messages
Explains error messages for the TCS control system.
Warranty, Disposal, and Appendices
Warranty Terms and Conditions
Details the warranty conditions, limitations, and exclusions.
Product Disposal Guidelines
Guidelines for the proper disposal of oil and machine components.
Technical Data Appendices
Contains supplementary information and technical data.
Boxer Series Technical Specifications
Provides detailed technical specifications for the Boxer series machines.
Boxer (42XL, 42XL BA, 52) Technical Data
Technical data for Boxer 42XL, 42XL BA, and 52 models.
Lynx Series Technical Specifications
Provides detailed technical specifications for the Lynx series machines.
Neo Series Technical Specifications
Provides detailed technical specifications for the Neo series machines.
Toucan Series Technical Specifications
Provides detailed technical specifications for the Toucan series machines.
Electrical Installation Details
Details the electrical components and installation requirements of the machine.
Vapour Pressure Curve of Water Chart
Graph showing water's vapour pressure relative to temperature.
Machine Logbook for Maintenance Records
Template for recording maintenance, replacements, and modifications.
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