Kongskilde GXF 3605 P Operator's Manual

Disc mower
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ORIGINAL INSTRUCTIONS
- according to Directive 2006/42/EC, Annex I 1.7.4.1
OPERATOR'S MANUAL
GXF 3205 P
GXF 3605 P
Disc Mower
Part number 51505893
1
edition English
st
March 2019

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Summarization of Contents

General Information
Note to the Owner
Provides essential information for correct operation, adjustment, and maintenance of the implement.
Owner Assistance
Guidance on seeking support from the dealer for any implement issues or problems encountered.
Company Policy
States the company's right to make design and specification changes without prior notice.
Accessories and Options
Information on additional equipment that may be required to improve implement performance.
Parts and Accessories
Emphasizes using genuine parts for safety, reliability, and performance.
Lubricants
Details on specially formulated lubricants recommended for the implement.
Warranty
Conditions and limitations of the implement's warranty, void if not used as instructed.
Cleaning Your Implement
Procedures and precautions for safely cleaning the implement, especially with high pressure.
Disassembly or Scrapping
Guidelines for safely taking the implement out of service, including disposal.
Intended Use
Specifies the designed purpose of the disc mowers and their limitations.
Prohibited Usage
Lists actions and uses that are not permitted for the implement to prevent misuse.
Electro-Magnetic Compatibility (EMC)
Information on the machine's compliance with EMC regulations and potential interference.
Manual Scope and Required Training Level
Defines the manual's content and the operator's training needs for safe operation.
Product Identification Number (PIN)
Explains how to identify the implement using its serial number and PIN plate.
Operator's Manual Storage on the Machine
Instructions on keeping the operator's manual protected and accessible on the tractor.
Implement Orientation
Illustrates the front, rear, and side views of the implement for reference.
Safety Information
Safety Rules and Signal Word Definitions
Explains safety symbols, signal words (DANGER, WARNING, CAUTION), and their meanings.
General Recommendations
Provides essential safety precautions for farm machinery operation and user responsibility.
Illustrations
Notes that illustrations may show protective shielding removed for clarity and differ from production models.
Legal Obligations
Mentions compliance with local legislation and operator responsibilities for safe use.
Fire or Explosion Prevention
Guidelines to prevent fires and explosions by avoiding flammable materials and ignition sources.
Hazardous Chemicals
Safety precautions when handling hazardous chemicals used by the implement and proper disposal.
Starting Up the Implement Safely
Procedures and warnings for safely attaching and starting the implement, including PTO use.
Traveling on Public Roads
Rules and safety advice for transporting the implement on roads, including dimensions and speed.
Operating the Implement Safely
Critical safety measures during the implement's operation, focusing on bystanders and moving parts.
Stopping the Implement Safely
Procedures for safely stopping, parking, and detaching the implement to prevent accidents.
Maintenance Safety
Precautions to take before performing any maintenance or lubrication, including disengaging drives.
Personal Protective Equipment (PPE)
Lists necessary PPE such as safety glasses, gloves, and hearing protection for safe operation.
Safety Requirements for Fluid Power Systems and Components - Hydraulic Systems
Safety guidelines for connecting and working with the implement's hydraulic system.
Noise Emission
Information on noise levels generated by the implement and tractor combination.
Vibration Levels
Discusses causes and effects of vibrations and advises immediate action if they increase.
Implement Stability
Factors affecting implement stability and checks required for safe transport and operation.
Ecology and the Environment
Guidance on environmental protection, responsible handling, and disposal of materials.
Safety Signs
Explains the meaning and importance of various safety decals on the implement.
Controls and Instruments
Machine Components
Identifies key components of the implement and provides access points for maintenance.
Access to Implement Components
Details on how to safely access specific parts of the implement for servicing.
Operating Instructions
Commissioning the Unit
Steps for preparing the implement and tractor for initial use and operation.
Choice of Tractor
Criteria for selecting a suitable tractor, including power, weight, and hydraulic compatibility.
Check Before Test Driving
Pre-operation checks to ensure the implement is correctly assembled and functional.
Test Drive
Procedure for conducting a test drive to check for vibrations, noise, and proper function.
Starting the Unit
Instructions for connecting the implement to the tractor and its transmission.
Connection to the Tractor
Detailed steps for attaching the implement to the tractor using an A-frame.
Basic Adjustment
Procedures for adjusting the implement's working position, height, and cutting angle.
Hydraulic Connections
Guidelines for connecting and using the implement's single-acting hydraulic cylinder.
Power Take-Off (PTO) Drive Shaft – Shorten
Instructions on how to determine and adjust the length of the PTO drive shaft.
Parking the Unit
Steps for safely disconnecting and parking the implement after use.
Disconnection and Parking
Detailed procedure for detaching the implement from the tractor and securing it.
Transport Operations
Road Transport
Information on preparing the implement for safe transport on public roads.
Transport Position
How to secure the implement using the built-in safety device for transport.
Working Operations
Implement Overview
Describes how the GXF 3205P and GXF 3605P disc mowers operate and gather crop.
Friction Clutch
Explains the purpose and function of the PTO friction clutch for overload protection.
Transmission Securing Against Overload
How to prevent transmission overload by monitoring RPM and using the friction clutch.
Twisted Blades
Information on reversible twisted blades and their correct installation and orientation.
Disc and Blades – Q+ System
Details on the implement's quick-fit disc and blade replacement system.
Blades
Criteria for replacing blades and ensuring correct installation to avoid imbalance.
Blade Holder
Checks and replacement procedures for blade holders, ensuring proper contact.
Working Position
How to set the implement into its working position for field operation.
Working Area
Describes the vertical movement range of the cutting unit relative to the headstock.
Cutting Angle
How the suspension affects the cutting angle and stubble height on uneven ground.
Adjustment of the Relief System
Procedures for adjusting the implement's ground pressure for terrain conditions.
Swath Guards
Adjusting swath guards and extensions for desired swath shape and width.
Working in the Field
Operational guidelines and safety considerations when mowing in the field.
Turning
Safety and operational advice for turning the implement in the field, especially on hills.
Stone Release
How the implement's suspension acts as a stone release mechanism when hitting obstacles.
Guards
How to open and close protective guards on the implement for maintenance.
Conditioner
Operation and adjustment of the conditioner rotor and plate for crop conditioning.
Maintenance
Recommendations
Crucial safety warnings and general maintenance advice to ensure longevity and safety.
Hydraulic System
Maintenance procedures for the implement's hydraulic system, including hoses and pressure.
Power Take-Off (PTO) Drive Shaft
Maintenance for the PTO drive shaft, including lubrication of sliding profile tubes.
Torque
Table of standard tightening torques for various hardware sizes based on material class.
Flange Head Bolt/Flange Nut
Specific torque specifications for flange head bolts and nuts of Class 10.9.
Identification Markings
Explanation of identification markings on metric bolts and nuts for property class.
Metric Hex Nuts and Locknuts, Classes (CL) 05 and Upward
Torque specifications and identification markings for metric hex nuts.
Torque Tightening Sequence
Suggested initial torque tightening sequences for general applications.
Torque for Class 12.9
Specific torque values for Class 12.9 bolts and nuts, with and without lubrication.
Fluids and Lubricants
Lists required fluids, lubricants, capacities, and international specifications.
Maintenance Planning
Overview of maintenance tasks and their recommended intervals.
Maintenance Chart
A schedule of maintenance actions, checks, and page references for easy lookup.
Daily Inspection
Routine checks to be performed daily, focusing on the cutter bar oil level.
Cutter Bar - Oil Check
Procedure for checking the oil level in the cutter bar, including waiting times.
Every 40 Hours
Maintenance tasks required every 40 operating hours, focusing on PTO lubrication.
Power Take-Off (PTO) - Grease
Procedure for lubricating the PTO shaft fittings every 40 hours.
Lubrication Chart
Visual guide to grease fittings requiring lubrication every 40 hours.
Every 80 Hours
Maintenance tasks required every 80 operating hours, focusing on bevel gearbox oil checks.
Bevel Gearbox Above the Cutter Bar - Oil Check
Procedure for checking the oil level in the bevel gearbox above the cutter bar.
Bevel Gearbox in the Center of the Implement - Oil Check
Procedure for checking the oil level in the central bevel gearbox of the implement.
Every 200 Hours
Maintenance tasks required every 200 operating hours, focusing on cutter bar oil change.
Cutter Bar - Oil Change
Procedure for changing the oil in the cutter bar, including capacity details.
Every 250 Hours
Maintenance tasks required every 250 operating hours, focusing on PTO lubrication.
Power Take-Off (PTO) - Grease
Procedure for lubricating the PTO shaft fittings every 250 hours.
Every 500 Hours
Maintenance tasks required every 500 operating hours, focusing on bevel gearbox oil changes.
Bevel Gearbox Above the Cutter Bar - Oil Change
Procedure for changing the oil in the bevel gearbox above the cutter bar.
Bevel Gearbox in the Center of the Implement - Oil Change
Procedure for changing the oil in the central bevel gearbox.
Every Six Years
Maintenance tasks required every six years, focusing on hydraulic hoses.
Hydraulic Hoses
Guidelines for inspecting and replacing hydraulic hoses based on age and condition.
As Required
Maintenance tasks that should be performed as needed, such as clutch maintenance.
Maintaining the Friction Clutch
Procedures for maintaining the implement's friction clutch at regular intervals.
Power Take-Off for the Cutter Bar
Maintenance of the PTO connection for the cutter bar, including alignment checks.
Control of Balance
Checks and procedures to maintain implement balance and reduce vibrations.
Conditioner
Maintenance related to the conditioner rotor, fingers, and potential unbalance issues.
Replacement of Blades – Q+ System
Step-by-step guide for replacing blades using the Q+ system and required tools.
Replacement of Discs
Procedure for removing and installing discs on the cutter bar, ensuring correct staggering.
Replacement of Hubs
Steps for replacing the hubs on the cutter bar, including cleaning and greasing.
Storage
Instructions for preparing the implement for long-term storage, including cleaning and protection.
Pressure Washing
Guidelines for cleaning the implement using a high-pressure washer safely.
End of Season Service
Preparing the implement for winter storage after the season ends to prevent damage.
Ordering Parts and / or Accessories
How to order replacement parts and accessories, including necessary identification details.
Troubleshooting
Fault Code Resolution
General guidance on identifying and resolving operational problems.
Driving Tips and Fault Finding
A table correlating common problems with their possible causes and corrective actions.
Specifications
Technical Data
Detailed technical specifications for both GXF 3205P and GXF 3605P models.
Fluids and Lubricants
Summary of required fluids, capacities, lubricant grades, and specifications.
Accessories
General Information
Overview of available accessories and their market availability.
A-Frame Tractor Part
Description of the A-frame part used for coupling the implement to the tractor.
Speed Reduction Kit for Conditioner
Details on a kit to reduce conditioner speed for delicate crops.
High Guide Shoe Set
Information on high guide shoes for increasing stubble height and stony ground operation.
Light Kit
Description of lighting kits for front and rear marking of the implement.
Traffic Package for France
Reflectors and markings required for French traffic regulations.
Counter Clockwise Power Take-Off (PTO)
Information on a PTO option with counter-clockwise rotation and reverse drive function.
Forms and Declarations
EC Declaration of Conformity
Official declaration of the implement's compliance with relevant European Union directives.

Table of Contents