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Summary of Contents for Kongskilde SMF 3005
- Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL SMF 3005 Disc Mower Part number 81PIGB-189x edition English February 2018...
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Page 3: Foreword
DEAR CUSTOMER! We appreciate the confidence you have shown to our company by investing in a KONGSKILDE product and congratulate you on your new purchase. Of course, it is our wish that you will experience complete satisfaction with the investment. -
Page 4: Table Of Contents
Swath discs ..................34 Double drum system (option) ............... 35 Relief ....................37 DRIVING WITH THE MACHINE ............... 39 Starting ....................39 Working in the field................40 Turning ....................41 HIGH GUIDE SHOES (OPTIONAL EQUIPMENT) ........... 41 PIGB-189X 03 SMF 3005 0218... - Page 5 CUTTER BAR ....................62 Power take-off for the cutter bar ............64 6. MISCELLANEOUS ....................... 65 DRIVING TIPS AND FAULT-FINDING ............. 65 STORAGE ......................66 SPARE PARTS ORDER ................... 67 DISPOSAL ......................67 7. WARRANTY ........................68 PIGB-189X 03 SMF 3005 0218...
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Page 6: Introduction
1. INTRODUCTION INTENDED USE The disc mower SMF 3005 should only be used for the agricultural work which it is intended for, i.e.: Usual work in fields or meadows where natural or planted grass or green crops are cut on the ground for animal feeding purposes. The material is laid in a swath, which allows subsequent picking up. -
Page 7: Safety
2. CONNECTION AND TEST DRIVING SAFETY The safety of persons and machines is an integral part of Kongskilde Industries A/S’s development work. However, damage can occur as a consequence of misuse and insufficient instruction. We wish to ensure the safety of you and your workforce in the best possible way, but this also requires an effort on your part. -
Page 8: Definitions
- adjust the machine. Always lower the machine to the ground and use correct support or transport safety device when the machine is parked. Always use the transport safety device of the machine during transport. PIGB-189X 03 SMF 3005 0218... - Page 9 17. Never use the machine for other purposes than what it has been constructed for. 18. Do not allow any children to be near when you are working with the machine. 19. Never stand between the tractor and the machine during connection and disconnection. PIGB-189X 03 SMF 3005 0218...
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Page 10: Special Safety Instructions
12. Even though the power transmission has stopped, the revolving parts have a momentum. Therefore, always wait until the revolving parts have come to a complete stop before getting near the cutting unit. 13. If in doubt, always contact the nearest dealer. PIGB-189X 03 SMF 3005 0218... -
Page 11: Choice Of Tractor
It is necessary that the front hitch is, or can be set to be, single-acting. Likewise, make sure that the hydraulic system of the tractor has a pressure of max 210 bar. Finally, always choose a tractor with a closed cabin when working with a disc mower. PIGB-189X 03 SMF 3005 0218... -
Page 12: Connection And Disconnection
Likewise, check that the blade holders are not loose or defective. Replace damaged blades and blade holders. (see section 5: MAINTENANCE) Check periodically if blades and blade holders are worn according to the rules in the instruction manual. (see section 5: MAINTENANCE) PIGB-189X 03 SMF 3005 0218... -
Page 13: Transport
Also remember to adjust the speed of the tractor for sharp turns when driving on hillsides. PIGB-189X 03 SMF 3005 0218... -
Page 14: Parking
(see section on maintenance) Never fit other spare parts than those prescribed by KONGSKILDE. When replacing parts in the hydraulic system always make sure that the cutting unit rests on the ground. -
Page 15: Machine Safety
Check regularly that all parts at the mortise joints (various pins and ball heads) are intact and sufficiently lubricated. You should also check and “air” the friction clutch regularly to ensure that the discs do not rust. (see section 5: MAINTENANCE) PIGB-189X 03 SMF 3005 0218... - Page 16 2. CONNECTION AND TEST DRIVING PR80-0841 STOP 2 MIN PIGB-189X 03 SMF 3005 0218...
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Page 17: Safety Decals
Similar meaning to decal No. 5. Even though all canvases and guards are in the right place, there is still a risk of stones etc. being thrown out. Therefore, nobody should be allowed to stand near the machine during operation. PIGB-189X 03 SMF 3005 0218... - Page 18 2. CONNECTION AND TEST DRIVING PIGB-189X 03 SMF 3005 0218...
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Page 19: Technical Data
Noise level Window open 70.8 dB (A) in the tractor Window closed 66.0 dB (A) cabin Machine disconnected Window open 70.2 dB (A) We reserve the right to change the construction and specification details without notice. PIGB-189X 03 SMF 3005 0218... -
Page 20: Connection And Test Driving
CONNECTION TO THE TRACTOR IN GENERAL SMF 3005 is connected to the lower link arms at the front of the tractor with an A- frame (Accord system or similar). Before the connection the link arms of the tractor must be set to the same height and the top link must be mounted correctly between tractor and A-frame so that the A- frame is vertical or has a small inclination forward. -
Page 21: Connection
To avoid this, the locking pawl must be adjusted to the smallest possible distance. PIGB-189X 03 SMF 3005 0218... - Page 22 The straps A are going to be fitted around the tractor’s link arms. The straps B are going to be fitted in the holders C at both sides. PIGB-189X 03 SMF 3005 0218...
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Page 23: Adjustment Of The Pto Drive Shaft
- is not compressed more than the prescribed 30 mm in order not to bottom the shaft. IMPORTANT: The specified values for overlapping on the tubes of the PTO shaft must be observed as shown on figure. 2-5. PIGB-189X 03 SMF 3005 0218... -
Page 24: Friction Clutch
(connection of the PTO). The friction clutch must be “aired” before starting a new machine. See section 5. MAINTENANCE – FRICTION CLUTCH, and do this during test driving. PIGB-189X 03 SMF 3005 0218... -
Page 25: Securing Against Overload
The springs A are mounted on the machine and the chains B are mounted at the tractor. Mounting is different from tractor to tractor. KONGSKILDE supplies parts for mounting in the top link fix point and extra shackles to make it easier to mount other places. - Page 26 B until you can. If you can lift the machine and A is smaller than 500 mm KONGSKILDE recommend that you move the springs in direction C and make A bigger. This ensures better relief on hilly ground.
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Page 27: Stubble Height
The side guards must be in pos. 2 during operation. In order to fold the side guards, the handle A must be pulled out. IMPORTANT! ALL GUARDS MUST BE IN PLACE WHEN THE MACHINE IS STARTED. PIGB-189X 03 SMF 3005 0218... -
Page 28: Traffic Marking
KONGSKILDE offers different accessories for traffic marking. If you have bought this, we recommend you to mount it before making a test run. PIGB-189X 03 SMF 3005 0218... -
Page 29: Test Driving
13) That no parts have been tied up inside the machine in connection with the delivery of the machine. 14) That the overload clutch has been “aired”. See also chapter 5 "Maintenance" in the section “Friction clutch”. PIGB-189X 03 SMF 3005 0218... -
Page 30: The Actual Test Drive
Even though the machine has been secured against impacts and vibration damage, there will always be a certain risk, though limited. During the season check daily if blades, discs and caps are damaged and replace parts if necessary. PIGB-189X 03 SMF 3005 0218... -
Page 31: Disconnection Of The Machine
When you have deactivated the A-frame lock, you can lower the link arms so that the tractor's A-frame is released from the implement. DANGER! When lowering the A-frame, the parts may suddenly fall apart. Therefore, it is necessary to keep a safe distance. PIGB-189X 03 SMF 3005 0218... -
Page 32: Adjustments And Driving
3. ADJUSTMENTS AND DRIVING 3. ADJUSTMENTS AND DRIVING CONSTRUCTION AND FUNCTION SMF 3005 is a disc mower which is connected at the front of the tractor and places a gathered swath between the wheels of the tractor. THE FUNCTIONAL PRINCIPLE OF THE MACHINE Fig. -
Page 33: Adjustments
As mentioned in chapter 2 the basic adjustment is when the A-frame is vertical. If you want extra high stubble, high guide shoes can be mounted on the machine. See the section ”High guide shoes”. PIGB-189X 03 SMF 3005 0218... -
Page 34: Swath Discs
Fig. 3-4 Fig. 3-4 From the factory SMF 3005 is fitted with 4 swath discs. 2 each side. Their function is to shape a swath in the middle. The swath width is determined by the position of the swath discs. The closer to the centre, the narrower the swath will be. -
Page 35: Double Drum System (Option)
Fig. 3-6 Fig. 3-6 As option SMF 3005 can be fitted with a set of high discs A and a guard B at each end. This system makes it possible to make very narrow swaths. The guards ensure that the grass is always led the right way. - Page 36 J to K. Ensure you move the washer under the swath disc bracket along from hole J to K. Now all parts must be mounted again. Plate F must be mounted where bracket I was mounted. PIGB-189X 03 SMF 3005 0218...
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Page 37: Relief
The springs A are mounted on the machine and the chains B are mounted at the tractor. Mounting is different from tractor to tractor. KONGSKILDE supplies parts for mounting in the top link fix point and extra shackles to make it easier to mount other places. - Page 38 B until you can. If you can lift the machine and A is smaller than 500 mm KONGSKILDE recommend that you move the springs in direction C and make A bigger. This ensures better relief on hilly ground.
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Page 39: Driving With The Machine
The noise will be reduced when the machine starts working in the crop. IMPORTANT: When the machine is in working position during mowing, the link arms must be in floating position so that the cutting unit can move freely and the suspension works optimally. PIGB-189X 03 SMF 3005 0218... -
Page 40: Working In The Field
When driving along field boundaries and steep slopes, always be careful and never drive too fast, as there is a risk of foreign matter on the boundary and often varying ground conditions along steep slopes and boundaries. PIGB-189X 03 SMF 3005 0218... -
Page 41: Turning
HIGH GUIDE SHOES (OPTIONAL EQUIPMENT) As optional equipment KONGSKILDE can supply a set of high guide shoes for the machine in order to obtain extra high stubble. These are mounted according to figure in the spare parts book. - Page 42 4. GREASING Lubrication chart for mower type: SMF 3005 Grease points must be greased according to the operation time intervals indicated, however, at least once every season (see chart below). PIGB-189X 03 SMF 3005 0218...
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Page 43: Greasing
Fig. 4-1 Fig. 4-1 The above applies to the first PTO shaft A between the PTO of the tractor and the centre gearbox of the machine. PIGB-189X 03 SMF 3005 0218... -
Page 44: Machine Parts With Oil
Even if the cutterbar is inclined or curved up to 20 mm, the oil level is read as an average of the two measurements. On SMF 3005 these are placed between the 3 and 4 disc and between the 5 disc. -
Page 45: Oil Change
The plug D for draining of oil is placed at the outermost guide shoe E. The guide shoe must be dismounted to get access to the plug. When the guide shoe E is mounted again the bolts must be tightened to 75 Nm (7 kpm). PIGB-189X 03 SMF 3005 0218... - Page 46 Never fill with more or less oil than prescribed. Too much oil as well as too little oil in the cutter bar may cause unintentional overheating which in the long term will damage the bearings. PIGB-189X 03 SMF 3005 0218...
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Page 47: Bevel Gearbox Above The Cutter Bar
Oil change: First oil change must be made after 50 hours of operation. Thereafter every 500 hours of operation or at least once every season. It is recommended to suck the oil out of the gearbox. PIGB-189X 03 SMF 3005 0218... -
Page 48: Bevel Gearbox In The Centre Of The Machine
Check the oil level after every 80 hours of operation at the level screw K. Oil change: First oil change after 50 hours of operation, and then after every 500 hours of operation or at least once every season. PIGB-189X 03 SMF 3005 0218... -
Page 49: Maintenance
Ø [Nm] [Nm] [Nm] M 10 M 12 M 12x1,25 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 20 M 20x1,5 M 24 1100 M 24x1,5 1175 M 30 1300 1800 2300 PIGB-189X 03 SMF 3005 0218... -
Page 50: Guards
You can place the side guards in a vertical middle position. This means that front guard and side guards can be open at the same time. This makes it easier to maintain and clean the machine. PIGB-189X 03 SMF 3005 0218... -
Page 51: Friction Clutch
Check the clutch discs A for wear and replace if required. Clean and grease the freewheel clutch B. Assemble and mount the clutch again. See also the instruction manual for the PTO drive shaft delivered by the supplier. PIGB-189X 03 SMF 3005 0218... -
Page 52: Control Of Balance
In the long run unbalance may cause fatigue fractures and serious damage. All machines manufactured by KONGSKILDE are tested and checked for vibrations with special tools. The first time you start the machine pay attention to vibrations and noise to have a standard of comparison later. - Page 53 These are only intended to hold the cutter bar together and do not go through the frame. Bolts at guide shoes and shear bars, B, on the cutter bar should also be checked at regular intervals. PIGB-189X 03 SMF 3005 0218...
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Page 54: Discs And Blades - Q
IMPORTANT: Damaged blades, discs and blade holders must be replaced by original KONGSKILDE spare parts to obtain a safe operation. WARNING: When replacing blades, both blades on the disc in question must be replaced in order not to create an unbalance. -
Page 55: Blades
The blade pin A is badly worn on one side, The diameter of the blade pin is less than 15 mm. IMPORTANT: This must especially be checked after collision with foreign matter, after replacement of blades and the first time you use the machine. PIGB-189X 03 SMF 3005 0218... -
Page 56: Replacement Of Blades
An arrow is stamped in the blade showing the right direction. If blades are not placed correctly, it will result in cutting problems. PIGB-189X 03 SMF 3005 0218... - Page 57 Fig. 5-11 Fig. 5-11 When the replacement tool has been pushed forward in the oblong hole B it is situated between the stop C and the blade holder D as shown. PIGB-189X 03 SMF 3005 0218...
- Page 58 WARNING: Replace the blade with your free hand. Do not let go of the handle since the spring power of the blade holder can make the tool spring back with considerable power. PIGB-189X 03 SMF 3005 0218...
- Page 59 A (in the spare parts package). IMPORTANT: When the gauge A can get over the blade pin B it MUST be replaced immediately. When mounting blades this is done in reverse order. PIGB-189X 03 SMF 3005 0218...
- Page 60 CAUTION: Worn blades and the replacement tool must be removed from the machine and the guards must be placed correctly. REMEMBER: The blades can be used on both sides. PIGB-189X 03 SMF 3005 0218...
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Page 61: Replacement Of Discs
WARNING: After replacement of blades, blade bolts, discs and the like check that no tools have been left on the machine and that the guards have been placed correctly. PIGB-189X 03 SMF 3005 0218... -
Page 62: Cutter Bar
The hubs with bearing housing are dismounted by loosening the bolts that fix it to the cutter bar. 90° Fig. 5-19 Fig. 5-19 Make sure that the discs are mounted 90 degrees staggered in relation to each other. PIGB-189X 03 SMF 3005 0218... - Page 63 B must be clean and greased with a thin layer of grease. The nuts C must be locked with Loctite 243 on the threaded pins D and tightened to 92 Nm (9.2 Kpm). On the 6-bolt cutter bar all discs are the same. There is no special input disc. PIGB-189X 03 SMF 3005 0218...
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Page 64: Power Take-Off For The Cutter Bar
Fig. 5-21 Fig. 5-21 The PTO for the cutter bar should run with minimum angular deviation. Therefore a special tool is available (KONGSKILDE part number 6000-836x) which is used for placing the bevel gearbox precisely in relation to the cutter bar. -
Page 65: Miscellaneous
Crop and dust under the discs Stop the tractor engine. Dismount the discs and clean unusually high cutter bar and discs. Check if the friction clutch is intact. String or wire is wrapped around a disc. Remove the foreign matter. PIGB-189X 03 SMF 3005 0218... -
Page 66: Storage
The PTO shaft must be kept in a dry place. - Spray the machine with a thin coat of rust-preventing oil. This is especially important on the parts polished with use. - Store the machine in a ventilated building. PIGB-189X 03 SMF 3005 0218... -
Page 67: Spare Parts Order
Type: Year: ade for Kongskilde Industries A/S DK4180 www.kongskilde.com Maximum total weight: Maximum load axle 1: Maximum load axle 2:... -
Page 68: Warranty
It is prohibited to carry out any modifications to the machine unless specifically authorized, in writing, by a NEW HOLLAND representative. PIGB-189X 03 SMF 3005 0218... - Page 69 Jiddikjaraw li / Apstiprinu, ka Maskine: La máquina: Masin: Maschine: Maszyna: Stroj: Машината: Η μηχανή: Machine: Machine: Gép: Máquina: Model/Type: SMF 3005 La macchina: Stroj: Il-magna: Mašina: Mašīna: Machine: Designation: Mower Maskin: Stroj: Serial: Maşina: Laite: - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også...
- Page 70 - est conforme aux dispositions de la Directive relatives aux machines 2006/42/CE et également aux dispositions de la Directive sur la Directive EMC 2014/30/UE. - é in conformita' con la Direttiva Macchine 2006/42/CE e, se pertinente, anche alla Direttiva alla Direttiva EMC 2014/30/UE.
- Page 72 Kongskilde dealer. © 2018 CNH Industrial Belgium N.V. All Rights Reserved. Kongskilde is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to...
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